Battery Cover Structure for Portable Optical Communication Equipment

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Solution Overview

Problem

Current battery cover structures for portable optical communication equipment are complex, occupy large space, and hinder miniaturization, making them inconvenient for use and battery insertion/removal.

Innovation Solution

A battery cover structure with a shell and fixing screws, featuring an actuating device and locking mechanism that includes a driving block, driving stop, and sliding stop connected via a driving shaft, allowing for easy opening and closing with an elastic mechanism for automatic ejection, enabling compact design and convenient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sliding clamping and fixing mode is used for the battery cover structure, then the cover can be opened and closed, but the structure becomes complex and occupies large space

Engineering Contradiction:
Improvecover opening and closingVSAvoidconnecting part structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The battery cover structure is divided into independent functional modules: the cover body, the support frame with凹槽 (recess), and the elastic block ejection mechanism. This segmentation allows each component to perform its specific function with a simple structure, avoiding the need for complex connecting parts while enabling easy opening and closing through the elastic block's interaction with the凹槽.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the cover body is arranged at the edge of the shell to facilitate opening, then opening is easier, but other component design requirements cannot be met and battery position cannot be moved

Engineering Contradiction:
Improvecover opening convenienceVSAvoidcomponent design flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The support frame is designed with a凹槽 (recess) that extends into the shell body, creating a three-dimensional engagement structure. This allows the cover body to be positioned at the edge for easy opening while the凹槽 provides structural support and positioning in the internal dimension, enabling flexible arrangement of other components and battery position without compromising opening convenience.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Duration of action of moving object

If a sliding clamping structure is used, then the cover can be movable, but the structure occupies large space and hinders miniaturization

Engineering Contradiction:
Improvecover mobilityVSAvoidstructure space occupation
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The elastic block serves as a flexible element that provides the necessary mobility and locking function with minimal space. When the cover is pushed, the elastic block deforms elastically to allow movement, then returns to its original shape to lock the cover in place. This flexible mechanism replaces bulky sliding clamping structures, enabling cover mobility while occupying minimal space and supporting miniaturization of the optical communication equipment.

Inventive Principle:
Principle #30Flexible shells and thin films

4Device complexity

If the cover body is connected to the shell at one side when opened, then the structure is simple, but convenience for battery insertion and removal is limited

Engineering Contradiction:
Improvecover connection structureVSAvoidbattery insertion and removal convenience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The elastic block is positioned within the凹槽 such that when the cover body is pushed, the elastic block automatically ejects from the凹槽, providing self-powered ejection without requiring additional motors or complex mechanisms. This self-service ejection mechanism maintains simple structure while significantly improving battery insertion and removal convenience, as users can easily push the cover to open it for battery access.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable, compact battery cover structure that is easy to use, automatically ejects for convenient battery removal, and supports miniaturization of optical communication equipment without complex connections, enhancing usability and portability.

Implementation Method 1

the elastic mechanism generates a force far away from the main body and drives the battery cover structure to eject from the main body

Methodology Applied
Scientific EffectElastic mechanism: Elasticity

Data Source

PatentUS10593914B2Battery cover structure for portable optical communication equipment and optical communication equipment
Publication Date: 2020.03.17 INNO INSTR (CHINA) INC
  • US10593914B2 patent drawing
  • US10593914B2 patent drawing
  • US10593914B2 patent drawing

AI summary

A battery cover structure for portable optical communication equipment, comprises a shell and fixing screws, wherein the shell comprises a main body and an upper cover; the battery cover structure comprises an actuating device and a locking device, among which, the actuating device moves to drive the locking device into a locking state or an unlocking state; the actuating device comprises a driving block, a driving stop and a driving shaft, wherein the driving block is limited and connected with the driving stop; the locking device comprises a sliding stop; both the driving stop and the sliding stop are connected with the driving shaft. The battery cover structure in this invention can extend into the optical communication equipment, and support can be directly generated without cooperation of other components, so that the optical communication equipment becomes portable and miniaturized.