Battery Management C-Rate Control to Prevent Lithium Plating

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Solution Overview

Problem

Existing battery management systems struggle to accurately prevent lithium plating in battery cells, which occurs during high C-rate charging and discharging, leading to reduced battery life due to side reactions and difficulty in diagnosing degradation.

Innovation Solution

A battery management apparatus and method that determines an optimal upper limit C-rate by analyzing voltage and capacity profiles, classifying differential profiles, and comparing peak voltages to set a threshold for controlling charging and discharging to prevent lithium plating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high C-rate charging and discharging is performed to increase productivity, then charging and discharging speed is improved, but lithium plating occurs causing battery life to deteriorate

Engineering Contradiction:
Improvecharging and discharging speedVSAvoidbattery life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary diagnosis of lithium plating occurrence by analyzing voltage and capacity profiles before lithium plating actually occurs. By calculating differential capacity and comparing it with reference values, the system predicts when lithium plating is likely to occur and prevents it by controlling the charging/discharging current in advance, rather than waiting for the harmful effect to manifest.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If conventional lithium plating diagnosis methods are used, then lithium plating detection is possible, but accurate diagnosis is difficult when internal resistance increases due to degradation

Engineering Contradiction:
Improvelithium plating diagnosis accuracyVSAvoidinternal resistance increase due to degradation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system changes the diagnostic parameter from direct current measurement to differential capacity calculation. By calculating the derivative of capacity with respect to voltage (dQ/dV) and analyzing the resulting differential profile, the system can detect lithium plating occurrence more accurately even when internal resistance has increased due to battery degradation, as this parameter is less affected by aging effects.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If lithium plating is diagnosed after it occurs, then plating detection is possible, but prevention capability is limited

Engineering Contradiction:
Improvelithium plating detectionVSAvoidprevention capability
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary diagnosis of lithium plating occurrence by analyzing voltage and capacity profiles before lithium plating actually occurs. By calculating differential capacity and comparing it with reference values, the system predicts when lithium plating is likely to occur and prevents it by controlling the charging/discharging current in advance, rather than waiting for the harmful effect to manifest.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors voltage and capacity during charging/discharging, calculates differential capacity in real-time, and compares it with reference profiles. This feedback mechanism allows the system to detect early signs of lithium plating and adjust the charging/discharging current dynamically to prevent plating occurrence, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12405310B2Battery management apparatus and method
Publication Date: 2025.09.02 LG ENERGY SOLUTION LTD
  • US12405310B2 patent drawing
  • US12405310B2 patent drawing
  • US12405310B2 patent drawing

AI summary

A battery management apparatus and method capable of preventing lithium plating from occurring in a battery cell by determining an optimal upper limit C-rate corresponding to the battery cell. In particular, since the charging and discharging of the battery cell may be controlled according to the determined upper limit C-rate, it is possible to prevent side reactions from occurring in the battery cell due to charging and discharging according to the high C-rate, and since the degradation of the battery cell may be slowed, the lifespan of the battery cell may be increased.