Parallel Battery Current Allocation by State of Health

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Solution Overview

Problem

Managing rechargeable battery systems with multiple battery sets of varying states of health poses challenges in ensuring all batteries reach their end-of-useful-life state simultaneously, affecting the efficiency and cost-effectiveness of replacement and operation in electrical power grid applications.

Innovation Solution

Implementing a control system that individually manages the charging and discharging cycles of each battery set based on its state of health, causing battery sets with higher states of health to undergo more intense duty cycles, thereby ensuring all batteries in the system reach their end-of-useful-life state at the same time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple battery sets with varying states of health are operated in parallel, then the system can provide continuous power supply, but the batteries will reach end-of-useful-life at different times requiring staggered replacement

Engineering Contradiction:
Improvecontinuous power supplyVSAvoidreplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system changes operational parameters (charging/discharging current levels) based on each battery's state of health. Batteries with lower state of health are assigned reduced current levels, while healthier batteries handle higher currents, thereby equalizing the degradation rate across all batteries and enabling simultaneous replacement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system continuously monitors the state of health of each battery set and uses this feedback information to dynamically adjust the duty cycles and current allocation. This closed-loop control ensures that batteries are balanced in terms of degradation, allowing them to reach end-of-life simultaneously.

Inventive Principle:
Principle #23Feedback

2Device complexity

If battery sets with different states of health are managed uniformly, then the control system is simpler, but batteries with lower state of health degrade faster and reach end-of-useful-life sooner

Engineering Contradiction:
Improvecontrol system complexityVSAvoidbattery operational life
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

Instead of applying uniform control to all batteries, the system implements local quality control by tailoring the charging and discharging parameters to each battery's specific state of health. Each battery receives customized duty cycles and current levels appropriate to its condition, optimizing its individual lifespan contribution to the overall system.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If batteries are replaced individually as they reach end-of-useful-life, then replacement costs are spread out, but system downtime increases and operational efficiency decreases

Engineering Contradiction:
Improvereplacement cost distributionVSAvoidsystem operational efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The control system performs preliminary action by proactively managing battery degradation rates to ensure all batteries reach end-of-useful-life simultaneously. This preventive approach allows for planned, bulk replacement of all batteries at once, avoiding staggered replacements and associated system downtimes, thereby maintaining high operational efficiency.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9948119B2Control of parallel battery utilization
Publication Date: 2018.04.17 INVENTUS HOLDINGS LLC
  • US9948119B2 patent drawing
  • US9948119B2 patent drawing
  • US9948119B2 patent drawing

AI summary

Systems and methods for allocating electrical current among battery sets connected in a substantially parallel configuration. A respective state of health is determined for each respective battery set in a plurality of battery sets. The respective state of health reflects a respective present amount of total energy able to be stored by each respective battery set relative to a specification of the respective battery set. A respective allocation of electrical current for each battery set in the plurality of battery sets is determined based on the respective state of health for each respective battery set. A current flow through each respective battery set is configured to its respective allocation of electrical current based on determining the respective allocation.