Battery Constant Current Limit Determination via Voltage Feedback

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Solution Overview

Problem

Existing methods for determining constant current limit values for battery cells are inaccurate due to reliance on calculated parameters, which can be affected by inaccuracies in estimating battery voltage and model inaccuracies, potentially leading to battery damage from excessive voltage levels.

Innovation Solution

A method that measures current and voltage values to determine an actual correction voltage, which is used to adjust the constant current limit value calculation, improving accuracy by incorporating actual values into the calculation model and compensating for estimation inaccuracies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If constant current limit values are determined using a calculation model with predefined equivalent circuit parameters, then the method provides a systematic approach for current limiting, but the accuracy deteriorates due to inaccuracies in estimating battery voltage and model parameters

Engineering Contradiction:
Improvebattery safetyVSAvoidcurrent limit value accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies feedback by measuring the actual terminal voltage and using it to calculate a correction voltage that adjusts the no-load voltage parameter in the calculation model. This measured feedback loop compensates for estimation inaccuracies and model deviations, thereby improving the accuracy of constant current limit values while maintaining battery safety protection.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the no-load voltage parameter (UB2) by adding a correction voltage (KUB2) derived from actual measurements. This parameter change approach allows the calculation model to adapt to actual battery conditions, resolving the contradiction between using a systematic calculation model and achieving accurate current limit values.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the calculation model uses predefined equivalent circuit parameters, then the system structure remains simple, but the manufacturing precision deteriorates due to model inaccuracies affecting current limit determination

Engineering Contradiction:
Improvesystem structureVSAvoidcurrent limit value precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent modifies the no-load voltage parameter in the calculation model by adding a correction term (KUB2) that is calculated from actual voltage measurements. This parameter adjustment maintains the simplicity of the predefined equivalent circuit structure while improving the precision of current limit value determination through dynamic parameter adaptation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces purely model-based parameter estimation with a measurement-based correction approach. By substituting calculated voltage estimates with actual measured voltage values in the correction term, the system achieves higher precision without significantly increasing structural complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10067193B2Method and apparatus for determining a constant current limit value
Publication Date: 2018.09.04 ROBERT BOSCH GMBH
  • US10067193B2 patent drawing
  • US10067193B2 patent drawing
  • US10067193B2 patent drawing

AI summary

A method for determining a constant current limit value by means of which a first current which flows through a battery cell is limited, wherein the constant current limit value is determined on the basis of a first function which specifies a first profile of the first current, which first profile is dependent on a plurality of parameters. The plurality of parameters include a first voltage which is applied between two terminals of the battery cell, a second voltage which specifies a no-load voltage of the battery cell, and a time variable.