Lithium-Ion Battery Cycling With On-Demand Lithium Supplementation

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Solution Overview

Problem

Existing lithium ion batteries with third and fourth electrodes lack effective lithium supplementation methods, leading to irreversible capacity attenuation and potential safety hazards from lithium dendrite formation.

Innovation Solution

Implement a charging and discharging method that includes controlled discharge of third and fourth electrodes to supplement lithium, with adjustable current, time, and voltage conditions to maintain a high capacity retention rate, preventing lithium dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium ion batteries use high voltage (4.2V or higher) to increase energy density, then energy density is improved, but battery safety deteriorates due to increased risk of decomposition and oxygen release

Engineering Contradiction:
Improveenergy densityVSAvoidbattery safety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer comprising metal fluoride, metal oxide, or metal oxyfluoride is formed on the surface of the positive electrode active material particles. This coating layer acts as an intermediary barrier that prevents direct contact and harmful reactions between the high-voltage positive electrode and electrolyte, thereby enabling safe operation at 4.2V or higher while maintaining improved energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If batteries are charged at high rates to improve productivity, then charging speed is improved, but lithium plating occurs which reduces battery lifespan and causes safety issues

Engineering Contradiction:
Improvecharging speedVSAvoidbattery lifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A silicon oxide layer is formed on the negative electrode before the charging process. This preliminary coating prevents lithium plating during high-rate charging by providing a protective interface that allows lithium ions to intercalate smoothly without forming metallic lithium deposits, thereby enabling fast charging while preserving battery lifespan

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon oxide layer serves as an intermediary between the negative electrode and lithium ions during charging. This intermediate layer facilitates smooth lithium ion insertion and prevents direct lithium plating on the copper current collector, enabling high-rate charging without compromising battery lifespan

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional charging methods are used without pre-charging protocols, then charging process is simplified, but battery lifespan is reduced due to initial lithium plating and capacity loss

Engineering Contradiction:
Improvecharging process complexityVSAvoidbattery lifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

A pre-charging step at a first charge rate is performed before the main charging process. This preliminary charging action conditions the battery by establishing proper lithium distribution and preventing initial lithium plating, thereby extending battery lifespan without significantly increasing overall charging time or process complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging process is divided into multiple stages: a pre-charging step at lower rate followed by main charging at higher rate. This segmentation allows the battery to be properly conditioned first, preventing harmful lithium plating during the subsequent fast charging phase, thereby extending battery lifespan while maintaining reasonable charging speed

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a capacity retention rate of at least 95% by timely lithium supplementation, reducing irreversible capacity loss and ensuring safety through controlled lithium dispersion.

Implementation Method 1

When a coating layer comprising metal fluoride, metal oxide, or metal oxyfluoride is formed on the surface of the positive electrode active material particles, the batteries can be operated at a high voltage of 4.2V or higher with improved energy density without decomposition or release of oxygen from the positive electrode

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Implementation Method 2

When a silicon oxide layer is formed on the negative electrode, fast charging at a high charge rate of 10C or higher can be performed without lithium plating or loss of battery capacity

Methodology Applied
Scientific EffectSurface modification: Adsorption

Data Source

PatentEP3923395B1Charging and discharging method for high-capacity retention rate lithium ion battery
Publication Date: 2026.05.06 ZHEJIANG FUNLITHIUM NEW ENERGY TECH CO LTD

AI summary

The present invention relates to charging and discharging methods of a lithium ion battery with a high capacity retention rate, which comprise the following steps: (1) when a number of turns is n, the negative and positive electrodes of the lithium ion battery are only charged; after the charging is finished, a third electrode and a fourth electrode are discharged with controlled current, wherein the controlled current is 0.05 - 10 A; (2) after standing for 1 hour, the fourth electrode is connected in parallel with the negative electrode of the lithium ion battery to perform the discharge with the positive electrode of the lithium ion battery; (3) common charge and discharge between the positive and negative electrodes of the lithium ion battery occur at the (n + 1) th and subsequent turns; (4) the common charge and discharge are continued until the next conditional number of turns, and steps (1) - (4) are repeated; and (5) when the number of cycles reaches the specified number of turns, the charging and discharging methods are finished; n is the conditional number of turns, which is selected from the next turn every time the discharge capacity is attenuated by 0.2 - 1%. The charging and discharging methods can release active lithium according to the self-demand of each battery cell or battery pack, so as to facilitate the capacity retention rate.