Battery Deactivation Using Conductive Covering on Al Terminals

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Solution Overview

Problem

Existing methods for deactivating batteries with aluminum terminals are ineffective due to corrosion by treatment liquids, hindering the reduction of remaining voltage and outer short circuit formation.

Innovation Solution

A method involving a soaking step with a treatment liquid containing water and a supporting salt, using a conductive covering body to electrically connect with the aluminum terminal, thereby inhibiting corrosion and maintaining outer short circuit for effective deactivation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery is soaked in treatment liquid to cause outer short circuit, then the voltage of the battery can be decreased, but the Al terminal is deteriorated by the treatment liquid

Engineering Contradiction:
Improvebattery deactivationVSAvoidAl terminal corrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A covering body made of corrosion-resistant material is introduced as an intermediary between the treatment liquid and the Al terminal. The covering body has conductive properties that allow electrical connection while protecting the Al terminal from direct contact with the corrosive treatment liquid, thus enabling voltage reduction without terminal deterioration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The material properties of the covering body are specifically selected to have both corrosion resistance and electrical conductivity, changing the parameters of the protective layer from traditional non-conductive materials to conductive corrosion-resistant materials, allowing simultaneous protection and electrical function

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively deactivates batteries by preventing aluminum terminal corrosion and ensuring complete voltage reduction, enabling safe disassembly processes.

Implementation Method 1

soaking a battery including an Al terminal in a treatment liquid to decrease a voltage of the battery by causing outer short circuit through the treatment liquid

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the covering body is arranged so as to cover at least a part of the Al terminal to make the treatment liquid and the Al terminal electrically connected through the covering body

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250256313A1Method for disposing of battery and covering body
Publication Date: 2025.08.14 TOYOTA JIDOSHA KK
  • US20250256313A1 patent drawing
  • US20250256313A1 patent drawing
  • US20250256313A1 patent drawing

AI summary

A main object of the present disclosure is to provide a method for disposing of a battery, with which the battery can be deactivated well. The present disclosure achieves the object by providing a method for disposing of a battery, the method including: a soaking step of soaking a battery including an Al terminal in a treatment liquid to decrease a voltage of the battery by causing outer short circuit through the treatment liquid, wherein the treatment liquid contains water and a supporting salt; and in the soaking step, a covering body including conductivity is used, and the covering body is arranged so as to cover at least a part of the Al terminal to make the treatment liquid and the Al terminal electrically connected through the covering body.