Battery Degradation Estimator Using Load and Temperature Feedback

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Solution Overview

Problem

Existing charge-discharge control devices for secondary batteries only correct reference voltage values based on the estimated number of charge-discharge cycles, which may not adequately suppress battery degradation due to current levels during charging and discharging.

Innovation Solution

A degradation estimator for energy storage devices that calculates a temporary power decrease rate based on maximum load and temperature, adjusting current input and output to maintain this rate below a predetermined value, thereby suppressing temporary power decrease and preventing its transition to permanent power decrease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reference voltage values are corrected only based on the estimated number of charge-discharge cycles, then the control system is simple to implement, but battery degradation is not adequately suppressed due to ignoring current levels during charging and discharging

Engineering Contradiction:
Improvebattery degradation suppressionVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the parameters used for degradation estimation from only cycle count to include both cycle count and current levels. The degradation estimation unit calculates temporary power decrease rates based on maximum load and temperature, then estimates overall degradation by combining cycle-based and current-based degradation rates, thereby achieving more comprehensive degradation suppression

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces simple cycle-counting mechanics with a more sophisticated degradation estimation mechanism that incorporates electrical parameters (current, power) and thermal parameters (temperature). This substitution enables the system to account for the actual stress conditions on the battery rather than just the number of cycles

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Duration of action of stationary object

If the temporary power decrease rate is strictly controlled to prevent permanent power decrease, then battery lifespan is extended, but the operating flexibility and power output capability are reduced

Engineering Contradiction:
Improvebattery lifespanVSAvoidoperating flexibility
Core Design Contradiction:
Duration of action of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control by continuously monitoring the temporary power decrease rate and adjusting the current command accordingly. The control system dynamically balances power output requirements with degradation prevention by modulating the current based on real-time battery state, allowing flexible operation within safe boundaries

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback control where the degradation estimation unit continuously estimates the temporary power decrease rate based on maximum load and temperature, and the control unit uses this feedback to adjust the current command to the power storage device, ensuring the temporary power decrease rate remains controlled while maintaining operational flexibility

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10527681B2Degradation estimator for energy storage device, energy storage apparatus, input-output control device for energy storage device, and method for controlling input and output of energy storage device
Publication Date: 2020.01.07 GS YUASA INT LTD
  • US10527681B2 patent drawing
  • US10527681B2 patent drawing
  • US10527681B2 patent drawing

AI summary

It is an object of an embodiment to provide a degradation estimator for an energy storage device, configured to estimate degradation of the energy storage device, an energy storage apparatus, an input-output control device for the energy storage device, and a method for controlling input and output of the energy storage device. The embodiment includes estimating a temporary power decrease rate of the energy storage device in accordance with at least one of an average load, a maximum load, and a ΔSOC obtained from detected current of the energy storage device and detected temperature of the energy storage device.