Battery Assembly Selection Based on Deterioration Ratio

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Solution Overview

Problem

Existing battery management systems fail to consider the varying usage patterns of vehicles when selecting cells and spacers for battery assemblies, leading to inadequate maintenance and reduced battery lifespan due to neglect of material deterioration alongside high-rate deterioration.

Innovation Solution

A battery information processing apparatus and method that obtain a vehicle's use history to generate assembly information for selecting cells and spacers, prioritizing either high resistance against material deterioration or high-rate deterioration based on a calculated ratio, ensuring appropriate component selection for each user's usage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If maintenance is performed based on general deterioration criteria, then battery assembly maintenance can be scheduled, but usage-specific deterioration patterns are not considered

Engineering Contradiction:
Improvemaintenance schedulingVSAvoidusage pattern consideration
Core Design Contradiction:
Duration of action of moving objectVSAdaptability or versatility

Solution Approach 1:

The invention introduces feedback by calculating actual deterioration amounts based on usage history and comparing them to determine the dominant deterioration type. This feedback mechanism allows the maintenance system to adapt to actual usage patterns rather than following a fixed schedule, thereby improving both maintenance timing accuracy and usage-specific adaptability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention performs preliminary calculation of high-rate deterioration amounts and material deterioration amounts before determining maintenance timing. By预先 calculating these values based on usage history, the system can proactively identify the dominant deterioration type and select appropriate cells and spacers before actual failure occurs, improving both maintenance scheduling and usage adaptability

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10921382B2Battery information processing apparatus, battery manufacturing support apparatus, battery assembly, battery information processing method, and method of manufacturing battery assembly
Publication Date: 2021.02.16 TOYOTA JIDOSHA KK
  • US10921382B2 patent drawing
  • US10921382B2 patent drawing
  • US10921382B2 patent drawing

AI summary

A management server obtains information on a use history of a battery assembly used in a vehicle. The management server calculates an amount of material deterioration Dm and an amount of high-rate deterioration Dh by using the information on the use history of the battery assembly. When a ratio Dm/Dh is higher than a threshold value Th, the management server generates first assembly information indicating selection of a cell highly resistant against material deterioration and a spacer highly resistant against material deterioration (a cell A and a spacer A). When the ratio Dm/Dh is lower than the threshold value Th, the management server generates second assembly information indicating selection of a cell highly resistant against high-rate deterioration and a spacer highly resistant against high-rate deterioration (a cell B and a spacer B).