Battery Deterioration Estimation via Salt Concentration Correction

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Solution Overview

Problem

Existing methods for estimating the deterioration state of secondary batteries, particularly those affected by salt concentration imbalances, lack accuracy in distinguishing and quantifying the high-rate deterioration component, which is exacerbated by continuous charge and discharge prohibition.

Innovation Solution

An estimation apparatus and method that utilize a current sensor, a battery model, and a deterioration estimating section to correct the estimated current by using the ratio between resistance change rates and capacitance retention rates, allowing for the accurate estimation of the high-rate deterioration component associated with salt concentration imbalances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If charge and discharge of the secondary battery are continuously prohibited to eliminate salt concentration imbalance, then the high-rate deterioration component is eliminated, but the time required for deterioration estimation increases

Engineering Contradiction:
Improveaccuracy of deterioration estimationVSAvoidtime for charge and discharge prohibition
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary action by prohibiting charge and discharge before deterioration estimation to eliminate salt concentration imbalance. This preliminary rest period allows the battery to reach a stable state where salt concentration is balanced, ensuring accurate estimation of the high-rate deterioration component before normal operation resumes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the estimation process by detecting whether salt concentration imbalance exists and selectively applying the prohibition of charge and discharge only when necessary. The deterioration estimation is performed adaptively based on real-time battery conditions, optimizing the balance between accuracy and time efficiency.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the high-rate deterioration component is detected based on the difference between measured current and estimated current, then the deterioration can be identified, but the precision of distinguishing the high-rate deterioration component from wear deterioration is insufficient

Engineering Contradiction:
Improvedetection capability of deteriorationVSAvoidprecision of deterioration component distinction
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The deterioration is segmented into two distinct components: the first deterioration component (wear deterioration) and the second deterioration component (high-rate deterioration). By separating these components and estimating them independently through different methods, the system achieves precise distinction between the two types of deterioration that cannot be achieved by simple current difference measurement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery model serves as an intermediary tool to estimate the first deterioration component based on charge and discharge cycles, while the current sensor provides the second deterioration component based on actual measurements. This intermediary approach allows accurate separation and quantification of different deterioration mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2746796B1Device for estimating state of deterioration of secondary battery and method for estimating state of deterioration
Publication Date: 2016.07.20 TOYOTA JIDOSHA KK
  • EP2746796B1 patent drawingFigure 1~2
  • EP2746796B1 patent drawingFigure 3~4A
  • EP2746796B1 patent drawingFigure 4B

AI summary

[PROBLEM] To estimate a second deterioration component included in a deterioration state of a secondary battery. [SOLVING MEANS] An estimation apparatus of estimating a deterioration state of a secondary battery has a current sensor measuring an electric current of the secondary battery, a current estimating section estimating the electric current of the secondary battery by using a battery model, and a deterioration estimating section estimating a second deterioration component produced in association with a salt concentration imbalance in the secondary battery. The deterioration estimating section estimates the second deterioration component by using the measured current obtained from the current sensor, the estimated current obtained from the current estimating section, and a first deterioration component produced in association with wear of the secondary battery. The deterioration estimating section corrects the estimated current by using a ratio between a resistance change rate of the secondary battery when the second deterioration component is eliminated and a resistance change rate during charge and discharge of the secondary battery.