Battery Circuit Diode Heating for Low-Temperature Li-Ion Reactivity

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Solution Overview

Problem

Lithium-ion batteries used in vehicles experience reduced reactivity at low temperatures, leading to performance issues and potential functional restrictions.

Innovation Solution

An electrical circuit device and method that utilizes semiconductor components with integrated switches and diodes to direct charging and discharge currents through diodes, generating Joule heat to warm the battery, and incorporates a heat transfer medium to optimize heat distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If separate heating elements are installed in the battery to increase temperature at low temperatures, then the battery reactivity is improved, but the device complexity and weight increase

Engineering Contradiction:
Improvebattery temperatureVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The battery system uses its own charging/discharging current to generate heat through the diodes, eliminating the need for external heating elements. The current that would otherwise be blocked by the diodes is redirected to flow through them, converting electrical energy into thermal energy that heats the battery from within.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The diodes, which normally block current flow and represent a limitation or 'harm' to charging/discharging operations, are instead utilized to generate heat. By allowing current to flow through the diodes during cold conditions, the previously wasted energy becomes a beneficial heating source that improves battery performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If the diode blocking function is used to generate heat, then heating efficiency is improved, but energy loss during normal charging/discharging increases

Engineering Contradiction:
Improvebattery temperatureVSAvoidenergy loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the operation of semiconductor switches based on temperature conditions. During cold conditions, the switches are configured to direct current through the diodes for heating. During normal operation at acceptable temperatures, the switches redirect current away from the diodes to prevent energy loss, allowing bidirectional current flow without heating.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the semiconductor switches based on temperature feedback. When the battery temperature drops below a threshold, the switch states are modified to enable current flow through the diodes. When temperature is adequate, the switch states return to normal blocking operation, eliminating energy loss while maintaining the heating capability when needed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively generates heat within the battery using current flows, enhancing the reactivity of lithium-ion batteries at low temperatures without the need for separate heating elements, thereby improving vehicle performance.

Implementation Method 1

generate Joule heat by way of current flow in the forward direction of the first diode

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

transfer Joule heat from the first diode and/or second diode to the electrical energy storage unit

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20250132403A1Method for Operating an Electrical Circuit Device, and Electrical Circuit Device
Publication Date: 2025.04.24 BAYERISCHE MOTOREN WERKE AG
  • US20250132403A1 patent drawing
  • US20250132403A1 patent drawing
  • US20250132403A1 patent drawing

AI summary

A method for operating an electrical circuit device includes the method step of opening a first switch and closing a second switch in order, in the case of a charging current or in the case of a discharging current of an electrical secondary storage unit, to generate Joule heat by way of current flow in the forward direction of a first diode, and/or including the method step of closing the first switch and opening the second switch in order to generate Joule heat in the case of current flow of the respective other current in the forward direction of a second diode.