Battery Discharge Indicator Circuit Using Inductive Voltage Boosting

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Solution Overview

Problem

Existing battery discharge state indicators, such as those using a series connection of a battery, transistor, and light-emitting diode, fail to effectively indicate a nearly discharged state in small battery-operated appliances like electric shavers or toothbrushes, as the battery voltage is too low to power the light-emitting diode when the inductive load's power consumption exceeds the display device's requirements.

Innovation Solution

A discharge state indicator circuit that includes a battery, an inductive load, a controllable switch, and a display device in series, utilizing a control circuit with a comparator to manage the switch based on voltage thresholds, inducing a voltage in the inductive load to power the display device when the battery is low, and shutting it off to prevent complete discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the battery voltage is used directly to power the light-emitting diode display device, then the circuit is simple, but the display device cannot operate when the battery voltage drops below the LED's forward voltage requirement

Engineering Contradiction:
Improvecircuit complexityVSAvoiddisplay operation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an intermediary voltage boosting mechanism using the inductive load and controllable switch to generate a higher voltage from the low battery voltage. This intermediary system enables the LED to operate even when battery voltage is insufficient, resolving the contradiction between circuit simplicity and display reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs periodic switching of the controllable switch to create pulsating current through the inductive load, generating periodic voltage spikes that exceed the LED's forward voltage. This periodic action allows the display to operate intermittently at low battery voltages, improving reliability without requiring a completely complex continuous voltage regulation system.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If the light-emitting diode is used to indicate discharge state, then the display is visible, but the battery voltage is too low to power the LED when the inductive load consumes more power than the display requires

Engineering Contradiction:
Improvedisplay visibilityVSAvoidbattery power availability
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent uses periodic switching of the controllable switch to generate intermittent high-voltage pulses that power the LED briefly during each cycle. This periodic operation allows the LED to illuminate visibly while consuming minimal average power from the battery, resolving the contradiction between display visibility and battery power availability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the voltage parameter dynamically by using the inductive load and switch to generate voltage spikes that exceed the LED's forward voltage requirement. This parameter transformation enables the LED to receive sufficient voltage for visibility while the average power consumption remains within battery capabilities.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the controllable switch remains closed to keep the inductive load running, then the appliance functions normally, but the battery voltage drops too low to operate the display device

Engineering Contradiction:
Improveappliance functionalityVSAvoiddischarge state indication
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements periodic opening of the controllable switch to generate voltage spikes for the LED display while maintaining overall appliance functionality. The switch opens briefly to boost voltage for display indication, then closes to restore normal inductive load operation, resolving the contradiction between productivity and discharge state indication reliability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses voltage threshold detection to trigger the controllable switch opening when battery voltage drops below a certain level. This feedback mechanism automatically adjusts the switch state to enable display operation when needed, while maintaining appliance functionality during normal operation, resolving the contradiction between productivity and indication reliability.

Inventive Principle:
Principle #23Feedback

4Loss of energy

If the battery is allowed to discharge completely, then maximum energy is utilized, but the battery voltage becomes too low to indicate the discharged state

Engineering Contradiction:
Improvebattery energy utilizationVSAvoiddischarge state detection
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent uses periodic switch opening to generate voltage spikes that enable the LED to illuminate even at very low battery voltages. This allows the system to detect and indicate the discharged state reliably, preventing complete energy loss while maximizing battery utilization through the periodic voltage boosting mechanism.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively indicates a nearly discharged battery state by flickering the display device while conserving battery energy, ensuring the battery is not completely drained and allowing the display to operate even when the battery voltage is low, thus protecting the battery and providing user notification.

Implementation Method 1

an induced voltage in the inductive load is generated which is added to the voltage of the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A light-emitting diode is in parallel with the collector-emitter segment of the transistor

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS9989596B2Discharge state indicator
Publication Date: 2018.06.05 THE GILLETTE CO
  • US9989596B2 patent drawing
  • US9989596B2 patent drawing

AI summary

A circuit for displaying the state of a battery that is almost discharged features a battery, an inductive load, and a controllable switch connected in series. The circuit also includes a display element connected in series with the inductive load and the battery. The controllable switch is opened when a voltage of the battery is lower than a first threshold level and is only closed again when the voltage of the battery is greater than a second threshold level. The circuit may also include a control circuit having a comparator which compares the voltage of the battery with the first threshold level and the second threshold level and triggers the controllable switch accordingly.