Distributed Battery Abnormality Detection via Localized Distribution Comparison

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Solution Overview

Problem

Existing distributed equipment abnormality detection systems face challenges in managing large numbers of battery cells, as they require significant communication and calculation resources, leading to high costs and potential concealment of abnormalities due to individual differences and variations in temperature and charging states.

Innovation Solution

A distributed equipment abnormality detection system that divides equipment into groups, calculates distribution information for each group, and compares it with integrated distribution information from a management server to determine abnormality, reducing communication and calculation loads while accurately identifying abnormal cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If internal resistance values of all battery cells are collected to detect abnormalities, then abnormality detection accuracy is improved, but communication amount and calculation amount increase significantly

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoidcommunication amount
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent segments the battery management system into multiple management apparatuses, each responsible for a specific battery cell or group of cells. Each management apparatus independently calculates distribution information for its assigned cell, comparing its internal resistance distribution against a reference distribution. This segmentation eliminates the need to collect and process all internal resistance values centrally, significantly reducing communication amount while maintaining detection accuracy through localized statistical comparison.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If internal resistance values of all battery cells are collected to detect abnormalities, then abnormality detection accuracy is improved, but device cost increases due to expensive collection and processing apparatus

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoidcollection apparatus cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling each battery cell's management apparatus to autonomously perform abnormality detection using locally available data. Each management apparatus calculates its own cell's internal resistance distribution and compares it against a reference distribution stored locally or obtained through minimal communication. This eliminates the need for expensive centralized collection and processing apparatus, as each unit independently performs the complete detection function using its own resources.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If battery system is divided into multiple subsystems to reduce communication load, then communication amount is reduced, but abnormality detection accuracy decreases due to concealed individual differences

Engineering Contradiction:
Improvecommunication amountVSAvoidabnormality detection accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent changes the parameter used for abnormality detection from absolute internal resistance values to distribution information derived from statistical analysis. By transforming raw measurement data into distribution characteristics (such as mean, variance, or histogram-based representations), the system can effectively compare cells while accounting for individual differences and variations. This parameter transformation enables accurate detection within segmented subsystems without requiring centralized data collection, as each subsystem can perform meaningful comparisons using its locally calculated distribution information.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10783219B2Distributed equipment abnormality detection system for monitoring physical amounts of equipments and detecting abnormality of each equipment
Publication Date: 2020.09.22 MITSUBISHI ELECTRIC CORP
  • US10783219B2 patent drawing
  • US10783219B2 patent drawing
  • US10783219B2 patent drawing

AI summary

A distributed equipment abnormality detection system is provided for monitoring physical amounts of equipments of identical type and detecting an abnormality of each equipment. The distributed equipment abnormality detection system includes equipment management apparatuses that manage the equipments; and a management server apparatus for communicating the equipment management apparatuses. Each equipment management apparatus includes a communication unit that communicates with the management server apparatus; a measurement unit that repeatedly measures the physical amount of the equipment; a distribution information generation unit that calculates distribution information from the measured physical amount; a distribution comparison unit that calculates a difference between the distribution information generated by the distribution information generation unit, and integrated distribution information on the entire equipments delivered from the management server apparatus; and an abnormality determination unit that determines whether or not the equipment is abnormal based on the calculated difference.