Battery Pack Drain Hole Barrier for Binder Clog Prevention

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Solution Overview

Problem

The accumulation of liquid within the case of a battery pack can cause short-circuits between the positive and negative electrodes of the battery module, leading to performance issues and reliability concerns.

Innovation Solution

A battery pack design featuring a case with a drain hole and a blocking member to prevent the binder from entering the drain hole, allowing liquid to be discharged while preventing clogging and ensuring normal drainage, thereby reducing the risk of short-circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the binder is used to fix the battery module, then the battery module is securely mounted, but the binder may flow into the drain hole and cause clogging

Engineering Contradiction:
Improvebattery module fixationVSAvoiddrain hole clogging
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The blocking member serves as a mediator that separates the binder application area from the drain hole. It allows the binder to perform its fixation function on the battery module while physically preventing the binder from flowing into and clogging the drain hole.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If liquid accumulates in the case, then the case structure remains simple, but short-circuit between electrodes may occur

Engineering Contradiction:
Improvecase structureVSAvoidshort-circuit prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The drain hole extracts the harmful liquid from the case interior, removing it from the potential short-circuit path between electrodes. This allows the case structure to remain simple while actively preventing the harmful effect of liquid accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the occurrence of short-circuits and improves the performance and reliability of the battery pack by ensuring proper drainage of liquids and preventing binder clogging in the drain holes.

Implementation Method 1

a blocking member mounted to the case, and located between the drain hole and the battery module to block a binder for fixing the battery module from entering the drain hole

Methodology Applied
Scientific EffectPhysical barrier blocking:

Implementation Method 2

a case, comprising an accommodating cavity and a drain hole in communication with the accommodating cavity

Methodology Applied
Scientific EffectGravity-driven drainage: Gravitation

Data Source

PatentUS11923556B2Battery pack
Publication Date: 2024.03.05 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11923556B2 patent drawing
  • US11923556B2 patent drawing
  • US11923556B2 patent drawing

AI summary

A battery pack for optimizing the structure of the battery pack includes a case, a battery module and a blocking member. The case includes an accommodating cavity and a drain hole in communication with the accommodating cavity. The battery module is contained inside the accommodating cavity. The blocking member is mounted to the case, and located between the drain hole and the battery module to block a binder for fixing the battery module from entering the drain hole. In the above-described technical solution, the blocking member can produce the effect of reducing or even avoiding binder for fixing the battery module from clogging in the drain hole.