Secondary Battery Drying with Central Pressure Restraint

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Solution Overview

Problem

Existing methods for manufacturing secondary batteries can result in uneven drying of the electrode body, leading to undesirable unevenness in current and potential distribution.

Innovation Solution

A manufacturing method that involves gripping the battery assembly with a tool that applies a larger restraining pressure to the central region of the electrode body during drying, promoting moisture removal and reducing uneven drying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If uniform drying is applied to the entire electrode body, then the drying process is simple, but uneven drying occurs in the central region leading to undesirable current distribution

Engineering Contradiction:
Improvedrying process simplicityVSAvoiddrying uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies different drying conditions to different regions of the electrode body. Specifically, the central region (within distance d/2 from the center line) receives different treatment compared to the end regions. This is achieved by positioning the electrode body such that the central region is closer to the drying heat source or has different air flow characteristics, creating locally optimized drying conditions that prevent moisture accumulation in the central area while maintaining overall process simplicity.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the electrode body is dried without positioning constraints, then the drying setup is simple, but moisture removal is insufficient from the central region

Engineering Contradiction:
Improvedrying setup complexityVSAvoidmoisture removal effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs preliminary positioning of the electrode body in the drying furnace before the drying process begins. The electrode body is positioned at a specific orientation and location within the drying chamber, with the central region strategically placed to optimize moisture removal. This preliminary arrangement ensures that during the drying process, the central region experiences optimal heat and mass transfer conditions, enhancing moisture removal effectiveness without requiring complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If larger restraining pressure is applied to the central region, then moisture removal from the central region is promoted, but the gripping mechanism becomes more complex

Engineering Contradiction:
Improvedrying uniformityVSAvoidgripping mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the electrode body into different regions (central region and end regions) and applies different restraining pressures to each segment. The gripping mechanism is designed with multiple contact points or adjustable gripping elements that can independently apply force to different sections of the electrode body. This segmentation allows the central region to receive larger restraining pressure for enhanced moisture removal, while the end regions experience appropriate pressure, all through a single integrated gripping operation that maintains operational simplicity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively suppresses uneven drying within the electrode body, enhancing uniformity in current and potential distribution.

Implementation Method 1

a larger restraining pressure is applied to a central region including a center line in a long side direction of the rectangular surface of the electrode body than in other regions of the rectangular surface excluding the central region

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

drying the inside of the battery assembly, wherein the battery assembly is gripped and heated

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS12603328B2Method for manufacturing secondary battery
Publication Date: 2026.04.14 PRIME PLANET ENERGY & SOLUTIONS INC
  • US12603328B2 patent drawing
  • US12603328B2 patent drawing
  • US12603328B2 patent drawing

AI summary

Provided is a technique capable of suppressing the occurrence of uneven drying inside an electrode body. The manufacturing method disclosed herein is for manufacturing a secondary battery comprising an electrode body and a battery case. The method comprises the steps of: accommodating the electrode body in the battery case to produce a battery assembly; arranging a gripping tool on the outside of the battery case of the battery assembly and gripping the battery assembly with the gripping tool; and drying the inside of the battery assembly, wherein the battery assembly is gripped and heated. In the gripping, a larger restraining pressure is applied to a central region of a rectangular surface of the electrode body than to other regions.