Battery EIS Diagnosis for Temperature-Dependent Lithium Plating

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Solution Overview

Problem

Existing methods for diagnosing lithium plating in lithium ion batteries require battery disassembly, causing irreversible damage, and existing electrochemical impedance spectroscopy methods do not account for temperature variations.

Innovation Solution

Utilize electrochemical impedance spectroscopy at different temperatures to analyze lithium plating by observing curve trends in Nyquist plots, distinguishing between plated and non-plated batteries based on real part changes with temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If visual observation techniques (naked eye, optical microscope, SEM, TEM) are used to diagnose lithium plating, then measurement precision is improved, but the battery must be disassembled causing irreversible damage and device complexity increases

Engineering Contradiction:
Improvelithium plating detection accuracyVSAvoidbattery integrity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical disassembly and physical observation methods with electrochemical impedance spectroscopy, an electrical measurement technique. This allows lithium plating detection through electrical signals without mechanical intervention, preserving battery integrity while maintaining diagnostic capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electrochemical impedance spectroscopy as an intermediary diagnostic method that indirectly detects lithium plating through its effect on charge transfer resistance, avoiding direct physical contact or disassembly of the battery components

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If electrochemical impedance spectroscopy is performed at constant temperature, then measurement precision is maintained through controlled conditions, but the method cannot detect temperature-dependent lithium plating effects

Engineering Contradiction:
Improveimpedance measurement accuracyVSAvoidtemperature condition coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent transitions from static single-temperature measurement to dynamic multi-temperature measurement. By systematically varying temperature and measuring impedance at each stage, the method captures temperature-dependent lithium plating effects while maintaining measurement precision through controlled sequential measurements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the temperature parameter systematically to reveal lithium plating conditions. By measuring electrochemical impedance at different temperatures and comparing the results, the method detects lithium plating that may only manifest under specific thermal conditions

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If battery disassembly is performed for lithium plating diagnosis, then measurement precision is improved through direct observation, but loss of time increases due to disassembly and reassembly processes

Engineering Contradiction:
Improvelithium plating detection accuracyVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary electrochemical impedance measurements on the intact battery before any disassembly occurs. By establishing a baseline diagnostic capability on the complete battery, the method eliminates the need for time-consuming disassembly and reassembly cycles

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables non-invasive diagnosis of lithium plating, providing a reliable method to detect lithium deposition without disassembly, enhancing safety and efficiency in battery analysis.

Implementation Method 1

Electrochemical impedance spectroscopy (EIS) is a widely used tool for characterizing lithium ion batteries

Methodology Applied
Scientific EffectElectrochemical impedance spectroscopy:

Implementation Method 2

Rct is expected to follow the Arrhenius formula: 1/Rct=Ae(−Ea/(kB T)), wherein Ea represents an activation energy associated with the site where lithium ion transitions through the solid electrolyte interface

Methodology Applied
Scientific EffectArrhenius formula:

Data Source

PatentUS12487201B2Method for diagnosing lithium plating in lithium ion batteries by using electrochemical impedance spectroscopy
Publication Date: 2025.12.02 BAYERISCHE MOTOREN WERKE AG
  • US12487201B2 patent drawing
  • US12487201B2 patent drawing
  • US12487201B2 patent drawing

AI summary

A method for diagnosing lithium plating in lithium ion batteries includes performing electrochemical impedance spectroscopy analysis on complete or undisassembled lithium-ion batteries under different temperatures.