Battery Electrode AC Field Control for Dendrite Suppression

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Solution Overview

Problem

Batteries, particularly lithium-ion and lithium-metal batteries, face issues with dendrite growth during charge cycles, leading to reduced performance, damage to the electrolyte membrane, and potential short-circuiting, which compromises battery life and safety.

Innovation Solution

The application of alternating current (AC) energy across the electrode surface, inducing a transverse current that directs metal deposition uniformly, suppressing dendrite growth and improving the quality of the Solid Electrolyte Interphase (SEI) through controlled electric and magnetic field manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the electrode is made thinner to increase battery power density, then the available power increases, but the ohmic drop increases leading to less uniform charge density

Engineering Contradiction:
Improvebattery power densityVSAvoidcharge density uniformity
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies periodic AC energy to the electrode during charging cycles. This periodic action modulates the charge distribution, preventing excessive polarization and promoting uniform metal deposition even in thin electrodes, thereby resolving the contradiction between high power density and charge uniformity

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the electrical parameters by superimposing AC energy on the DC charging current. This parameter modification alters the deposition kinetics, enabling uniform charge distribution in thin electrodes without sacrificing power density

Inventive Principle:
Principle #35Parameter changes

2Productivity

If direct current charging is applied to the electrode, then the battery charges efficiently, but metal deposits unevenly forming dendrites

Engineering Contradiction:
Improvecharging efficiencyVSAvoidmetal deposition uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent merges DC charging current with AC energy application. This combination maintains the efficient charging capability of DC while adding the uniforming effect of AC, preventing dendrite formation without sacrificing charging productivity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By applying periodic AC energy during DC charging, the patent creates time-varying electric fields that promote uniform metal deposition. This periodic modulation prevents the uneven deposits and dendrites that occur with constant DC charging alone

Inventive Principle:
Principle #19Periodic action

3Speed

If lithium ions deposit rapidly during charging, then the charging speed increases, but dendrites form creating safety hazards

Engineering Contradiction:
Improvecharging speedVSAvoidbattery safety
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The application of periodic AC energy during charging creates oscillating electric fields that control the deposition kinetics. This allows rapid charging while preventing dendrite formation, maintaining both high charging speed and battery safety

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The AC energy application acts as a preliminary countermeasure against dendrite formation. By modulating the electric field before excessive deposits can form, the system prevents safety hazards while maintaining rapid charging capability

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces dendrite formation, enhances battery performance, prolongs battery life, and prevents damage or failure by maintaining a uniform charge distribution and surface smoothness, thereby preventing exothermic events and improving overall battery reliability.

Implementation Method 1

The application of alternating current (AC) energy across the electrode surface, inducing a transverse current that directs metal deposition uniformly

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 2

through controlled electric and magnetic field manipulation

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS12159977B2Apparatus, system and method for dendrite and roughness suppression in electrochemical structures
Publication Date: 2024.12.03 IONTRA INC
  • US12159977B2 patent drawing
  • US12159977B2 patent drawing
  • US12159977B2 patent drawing

AI summary

A method, and associated batteries and battery charging units, that involve inducing electric and/or magnetic fields (field-induced current) across an electrode of a electrochemical cell, such as an anode of a battery. The field and current across the electrode may be referred to herein as a transverse current as this current is typically transverse to the ionic charge current that may be applied when charging a battery. The field and current may be induced from connecting AC energy, e.g., AC current, across the electrode or at a discrete point or points of the electrode. The induced field and current may suppress dendrite growth, experienced in conventional batteries without AC energy, among other advantages.