Lithium Battery Electrode Layout for Heat-Absorbing Short-Circuit Safety

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Solution Overview

Problem

Ensuring safety and reliability while minimizing the decrease in energy density during operation of high-energy density rechargeable lithium batteries is challenging.

Innovation Solution

The development of an electrode for rechargeable lithium batteries featuring an uncoated portion, an active material layer, and an endothermic ceramic layer sequentially applied on a single surface of the current collector, which provides excellent insulation and heat absorption properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high energy density active materials are used to increase battery capacity, then energy density is improved, but safety and reliability deteriorate due to increased heat generation and short circuit risks

Engineering Contradiction:
Improveenergy densityVSAvoidsafety and reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies different properties to different parts of the electrode: the active material layer provides high energy density in the functional area, while the uncoated current collector portions provide electrical insulation in critical areas. This local differentiation allows the electrode to simultaneously achieve high energy density and safety by having different regions serve different purposes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrode is segmented into distinct functional regions: active material layers for energy storage and uncoated current collector portions for insulation. This segmentation creates clear functional zones that prevent short circuits while maintaining high energy density in the active material regions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If insulation layers are added to improve safety, then reliability is improved, but energy density decreases due to additional material layers

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The current collector serves multiple functions: it provides structural support, electrical conductivity in needed areas, and electrical insulation in uncoated areas. This multi-functionality eliminates the need for separate insulation layers, maintaining energy density while ensuring safety through the inherent insulating properties of the uncoated current collector portions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes energy density loss, reduces heat generation during short circuits, and enhances safety and reliability of the lithium batteries.

Implementation Method 1

an endothermic ceramic layer are provided sequentially from one end to the other end on the same single surface of the current collector

Methodology Applied
Scientific EffectEndothermic reaction: Endothermic Reaction

Implementation Method 2

The electrode for a rechargeable lithium battery according to some embodiments has excellent insulation and heat absorption effects

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20250029985A1Electrode for rechargeable lithium battery, electrode assembly, and rechargeable lithium battery including the same
Publication Date: 2025.01.23 SAMSUNG SDI CO LTD
  • US20250029985A1 patent drawing
  • US20250029985A1 patent drawing

AI summary

Disclosed are an electrode for a rechargeable lithium battery, an electrode assembly including the same, and a rechargeable lithium battery, the electrode including an uncoated portion; an active material layer; and an endothermic ceramic layer which are provided sequentially from one end to the other end on the same single surface of the current collector.