Lithium Battery Electrode Hole Structure for Fast Charge

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in achieving high power and fast charge characteristics due to limitations in electrolyte immersion ability and lithium ion mobility.

Innovation Solution

The development of an electrode with an active material layer featuring a combination of first and second holes, where the second hole has a greater depth than the first hole, with a depth ratio of about 1:2 to 1:5, enhancing electrochemical characteristics by increasing reaction surface area and improving electrolyte impregnation and lithium ion mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the electrode uses a conventional flat active material layer structure, then the manufacturing process is simple, but the electrolyte immersion ability and lithium ion mobility are insufficient

Engineering Contradiction:
Improvestructural simplicityVSAvoidelectrolyte immersion ability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The active material layer is designed with a porous structure containing multiple holes of different depths (first holes and second holes), which increases electrolyte immersion ability and lithium ion mobility while maintaining manufacturing feasibility through controlled hole formation processes

Inventive Principle:
Principle #31Porous materials

2Device complexity

If the electrode uses a conventional flat active material layer structure, then the structure is simple, but the high power and fast charge characteristics are insufficient

Engineering Contradiction:
Improvelayer structure complexityVSAvoidhigh power capability
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The electrode structure incorporates local variations in hole depth (first holes and second holes at different depths) within the active material layer, creating localized regions with different electrolyte access and ion transport properties that enhance overall power and fast charge characteristics

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the electrode uses a conventional flat active material layer structure, then the active mass density is sufficient, but the lithium ion mobility is limited

Engineering Contradiction:
Improveactive mass densityVSAvoidlithium ion mobility
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The electrode structure transitions from a two-dimensional flat surface to a three-dimensional porous structure with holes at different depths, creating additional pathways for lithium ion transport through the active material layer while preserving active mass density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved high power and fast charge capabilities by compensating for ion resistance and active mass density issues, leading to enhanced battery performance.

Implementation Method 1

improving electrolyte impregnation and lithium ion mobility

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250006894A1Electrode for rechargeable lithium battery and rechargeable lithium battery including same
Publication Date: 2025.01.02 SAMSUNG SDI CO LTD
  • US20250006894A1 patent drawing
  • US20250006894A1 patent drawing
  • US20250006894A1 patent drawing

AI summary

An electrode for a rechargeable lithium battery and a rechargeable lithium battery including the same are provided. The electrode includes an active material layer including an active material and having a first hole and a second hole, the second hole having a depth greater than a depth of the first hole, wherein a ratio of the depth of the first hole to (:) the depth of the second hole is about 1:2 to about 1:5.