Lithium-Ion Battery Electrolyte Aging for Low-Gas Capacity Retention

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Solution Overview

Problem

The existing methods for producing lithium-ion batteries using electrolyte solutions with lithium bis(oxalato)borate (LiBOB) and vinylene carbonate (VC) result in excessive gas generation during high-temperature storage due to the inhibition of VC degradation by LiBOB, leading to compromised capacity retention.

Innovation Solution

A method involving the injection of an electrolyte solution containing both LiBOB and VC into a lithium-ion battery, followed by initial charging and aging, where the mass fractions of both LiBOB and VC are reduced to less than 0.10% by degrading them during a process involving adjusting the state of charge and storing the battery at elevated temperatures, thereby balancing capacity retention and gas generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiBOB and VC are both added to the electrolyte solution, then capacity retention during high-temperature storage is improved, but gas generation increases due to VC remaining in large amounts

Engineering Contradiction:
Improvecapacity retentionVSAvoidgas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by performing an initial charging process before normal use that promotes the degradation of both LiBOB and VC. This preliminary degradation step reduces VC content to below 0.10 mass% before the battery enters service, preventing excessive gas generation during high-temperature storage while preserving the protective film benefits for capacity retention.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by controlling the initial charging conditions (voltage, temperature, time) to accelerate the degradation of LiBOB and VC. By adjusting these parameters, the electrolyte composition is transformed from containing significant amounts of both additives to having degraded residues below 0.10 mass%, resolving the contradiction between film formation and gas generation.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If VC is not present in the electrolyte solution, then gas generation during high-temperature storage decreases, but capacity retention deteriorates

Engineering Contradiction:
Improvegas generationVSAvoidcapacity retention
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

Rather than completely removing VC, the patent applies preliminary action through initial charging to degrade VC to a controlled residual level (below 0.10 mass%). This approach maintains enough VC to form protective films for capacity retention while eliminating excessive VC that would cause gas generation, achieving a balance that complete removal cannot provide.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by creating different VC concentration zones: during initial charging, VC is allowed to concentrate and form protective films on electrode surfaces, while the bulk electrolyte VC content is reduced to below 0.10 mass% through controlled degradation. This spatial and temporal differentiation resolves the contradiction between needing VC for film formation and avoiding VC for gas generation.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If LiBOB is not present in the electrolyte solution, then gas generation decreases, but capacity retention during high-temperature storage deteriorates

Engineering Contradiction:
Improvegas generationVSAvoidcapacity retention
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies preliminary action by using initial charging to promote LiBOB degradation to below 0.10 mass% residual content. This preliminary degradation eliminates LiBOB's role in inhibiting VC breakdown (which would reduce gas generation) while preserving the initial film-forming benefits, and simultaneously reduces VC to low levels to prevent excessive gas generation during storage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively decreases gas generation during high-temperature storage while maintaining a desired level of capacity retention by ensuring both LiBOB and VC are degraded to low concentrations post-aging.

Implementation Method 1

the formation of the film is caused by reduction and degradation of each of LiBOB and VC on the surface of the negative electrode during initial charging

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 2

storing the lithium-ion battery in an environment at a temperature of 60° C. or more for 10 hours or more

Methodology Applied
Scientific EffectThermal degradation: Thermolysis

Data Source

PatentUS11916204B2Method of producing lithium-ion battery
Publication Date: 2024.02.27 PRIME PLANET ENERGY & SOLUTIONS INC
  • US11916204B2 patent drawing
  • US11916204B2 patent drawing

AI summary

(A) An electrolyte solution containing lithium bis(oxalato)borate and vinylene carbonate is injected into a lithium-ion battery. (B) Initial charging is performed. (C) Aging is performed. During the aging, lithium bis(oxalato)borate and vinylene carbonate contained in the electrolyte solution are degraded. After the aging, in the electrolyte solution, a mass fraction of lithium bis(oxalato)borate is less than 0.10% and a mass fraction of vinylene carbonate is less than 0.10%.