Secondary Battery Electrolyte Buffer Structure for Electrode Swelling

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Solution Overview

Problem

Lithium secondary batteries using lithium metal or silicon particles as negative electrodes face issues with charge capacity due to the expansion and contraction of the negative electrode during charging and discharging, leading to voids that prevent effective electrolyte contact, resulting in reduced durability and uneven resistance.

Innovation Solution

A secondary battery design with a space forming member that absorbs and discharges electrolyte between the electrode laminated body and the exterior body, allowing for expansion and contraction, ensuring consistent electrolyte distribution and preventing contact with seals during thermal fusion, thereby improving durability and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal or silicon particles are used as negative electrode active material to improve charge capacity, then the charge capacity increases, but the negative electrode thickness greatly increases during charging and decreases during discharging, leading to lowered electricity charging and discharging characteristics

Engineering Contradiction:
Improvecharge capacityVSAvoidelectricity charging and discharging characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a moss-like structure in specific regions of the negative electrode where lithium metal accumulates. This structure provides localized void spaces that allow electrolytic solution penetration, ensuring that the areas with greatest thickness variation maintain proper electrolyte contact for reliable charging and discharging

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The negative electrode is segmented into active material particles (lithium metal or silicon particles) dispersed throughout the electrode structure. This segmentation allows the electrode to accommodate volume changes through particle-level transformations rather than requiring uniform thickness changes across the entire electrode

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the negative electrode active material layer is formed with separated lithium changing from particle state to moss-like state, then charge capacity increases, but voids easily occur in the layer, causing portions to not contact electrolytic solution and reducing charge capacity

Engineering Contradiction:
Improvecharge capacityVSAvoiduniformity of electrolytic solution contact
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The moss-like structure creates localized void spaces within the negative electrode active material layer. These voids are strategically formed in regions where lithium metal accumulates, ensuring that electrolytic solution can penetrate and contact active material portions that would otherwise be isolated, maintaining uniform electrolyte distribution and stable charge capacity

Inventive Principle:
Principle #3Local quality

3Reliability

If excess electrolytic solution is accommodated in the battery case at rest to prevent contact with electrodes, then electrolytic solution insufficiency is solved, but it becomes difficult to supply electrolytic solution to voids in the negative electrode active material layer

Engineering Contradiction:
Improveelectrolytic solution sufficiencyVSAvoidelectrolytic solution supply to voids
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The battery case is designed with dynamic expansion and contraction capabilities in the lamination direction. During charging when the negative electrode expands, the case contracts to create space for electrolytic solution to flow into voids. During discharging when the electrode contracts, the case expands to accommodate excess electrolyte, maintaining continuous electrolyte supply to active material

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery case volume parameters are changed dynamically through expansion and contraction in the lamination direction. This parameter change creates pressure differential that drives electrolytic solution flow into and out of voids in the negative electrode, ensuring proper electrolyte distribution without requiring the case to be rigid

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If the battery case is rigid to maintain structure, then manufacturing is easier, but the electrolytic solution cannot move promptly when the negative electrode dissolves, leading to uneven electrolyte distribution and increased resistance

Engineering Contradiction:
Improvebattery case structureVSAvoidelectrolytic solution distribution uniformity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The battery case transitions from a rigid structure to a dynamic structure capable of expansion and contraction in the lamination direction. This dynamic capability allows the case to respond to electrode volume changes, maintaining proper electrolyte distribution and preventing resistance increase while remaining manufacturable through standard battery assembly processes

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the durability and charge capacity of lithium secondary batteries by maintaining even electrolyte distribution and preventing liquid leaks, while also improving energy density and cycle characteristics.

Implementation Method 1

a space forming member forming an electrolytic solution temporary storing space that is able to absorb and discharge an electrolytic solution is disposed between at least one side surface, extending in lamination directions, of an electrode laminated body

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the exterior body is able to expand and contract or deform in lamination directions of the electrode laminated body

Methodology Applied
Scientific EffectExpansion and contraction: Thermal Expansion

Data Source

PatentUS20240258648A1Secondary battery and secondary battery module
Publication Date: 2024.08.01 HONDA MOTOR CO LTD
  • US20240258648A1 patent drawing
  • US20240258648A1 patent drawing
  • US20240258648A1 patent drawing

AI summary

A secondary battery according to the present invention is a secondary battery including: an electrode laminated body comprising a positive electrode and a negative electrode laminated with each other via a separator; an electrolytic solution; and an exterior body accommodating the electrode laminated body and the electrolytic solution, in which a thickness of the negative electrode changes due to charging and discharging of electricity, the exterior body is able to expand and contract or deform in lamination directions of the electrode laminated body, and a space forming member forming an electrolytic solution temporary storing space that is able to absorb and discharge the electrolytic solution is disposed between at least one side surface, extending in the lamination directions, of the electrode laminated body and an inner surface of the exterior body.