Battery Electrolyte Composition for High-Temperature Cycling Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrolytes in batteries suffer from poor high-temperature cycling performance due to the instability of ethylene carbonate (EC) at high temperatures and the poor thermal stability of electrolyte salts, leading to increased side reactions and reduced ionic conductivity.

Innovation Solution

A non-aqueous electrolyte composition comprising ethylene carbonate (EC) at 5%-25% weight content, a first electrolyte salt with specific formula (1), and a second electrolyte salt with formula (2), balanced by weight ratios x/y of 0.75≤x/y≤5 and x/z of 120≤x/z≤3000, forms a synergistic effect to enhance thermal stability, reduce hydrolysis, and form a flexible interfacial film, thereby improving high-temperature cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ethylene carbonate (EC) is used as a solvent in the electrolyte, then the ionic conductivity is improved, but the thermal stability deteriorates at high temperatures

Engineering Contradiction:
Improvehigh-temperature cycling performanceVSAvoidthermal stability of EC
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines EC with chain carbonates (EMC, DEC, DMC) in specific ratios to create a composite electrolyte system. This composite approach allows the electrolyte to benefit from EC's high dielectric constant and ionic conductivity while the chain carbonates provide thermal stability and flexibility, resolving the contradiction between ionic conductivity and thermal stability at high temperatures.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the weight percentage of EC within a specific range (5-25%) rather than using it in excess. By controlling the concentration parameter of EC and balancing it with other components, the electrolyte achieves sufficient ionic conductivity while preventing the thermal degradation issues that occur with high EC content at elevated temperatures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrolyte salt content is increased to improve ionic conductivity, then the conductivity is improved, but the thermal stability deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidthermal stability of electrolyte salt
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs a composite electrolyte salt system combining lithium hexafluorophosphate (LiPF6) with lithium fluorosulfonate (LiFSO3) or lithium bis(oxalato)borate (LiBOB). This composite salt approach enables the electrolyte to achieve high ionic conductivity through LiPF6 while the alternative salts contribute to thermal stability and reduced hydrolysis, resolving the contradiction between conductivity and thermal stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent assigns different functional roles to different electrolyte salt components: LiPF6 primarily provides ionic conductivity, while LiFSO3/LiBOB specifically enhance thermal stability and reduce hydrolysis. This functional differentiation within the electrolyte salt system allows simultaneous optimization of conductivity and thermal stability.

Inventive Principle:
Principle #3Local quality

3Reliability

If EC content is increased to improve solvation, then the solvation ability is improved, but side reactions increase at high temperatures

Engineering Contradiction:
Improvesolvation abilityVSAvoidside reactions at high temperature
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent limits EC content to a specific weight percentage range (5-25%) in the non-aqueous solvent system. By optimizing this concentration parameter, the electrolyte achieves adequate solvation ability for lithium ions while preventing the excessive side reactions and decomposition that occur with high EC content at elevated temperatures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The chain carbonates (EMC, DEC, DMC) act as intermediary components that mediate between EC's solvation ability and thermal stability requirements. These intermediaries provide a balanced environment that maintains sufficient solvation while reducing the direct exposure of EC to high-temperature conditions, thereby minimizing side reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized electrolyte composition enhances the battery's high-temperature cycling performance by reducing side reactions, maintaining ionic conductivity, and forming a durable interfacial film, thus extending the battery's cycle life under high-temperature conditions.

Implementation Method 1

the poor thermal stability of electrolyte salts, leading to increased side reactions

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS20260088361A1Electrolyte, battery cell and preparation method therefor, battery, and electrical apparatus
Publication Date: 2026.03.26 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20260088361A1 patent drawing
  • US20260088361A1 patent drawing
  • US20260088361A1 patent drawing

AI summary

An electrolyte includes a non-aqueous solvent and an electrolyte salt, where the non-aqueous solvent includes ethylene carbonate (EC), and a weight content of the EC in the non-aqueous solvent is denoted by x, based on a total weight of the non-aqueous solvent; the electrolyte salt includes a first electrolyte salt represented by formula (1) and a second electrolyte salt represented by formula (2), and a weight content of the first electrolyte salt in the electrolyte is denoted by y, and a weight content of the second electrolyte salt is denoted by z, based on a total weight of the electrolyte; R1 and R2 each independently include a fluorine atom or a C1-C6 fluoroalkyl group, R3 includes a fluorine atom or a C1-C6 fluoroalkyl group, and M1 and M2 each independently include one or more of Li, Na, and K; where 5%≤x≤25%, 0.75≤x/y≤5, and 120≤x/z≤3000.