Nonaqueous Battery Electrolyte Segmentation for CID Gas Generation

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Solution Overview

Problem

Nonaqueous electrolyte secondary batteries face challenges in maintaining low battery resistance during normal use while ensuring sufficient gas generation for current interrupt devices (CID) operation during overcharge, as excessive amounts of cyclohexylbenzene as a gas generation additive can increase resistance and limit gas generation.

Innovation Solution

Incorporating graphite particles and a gas generant like cyclohexylbenzene into the positive-electrode active material layer, with an α solute in the electrolyte solution that decreases at a specific electric potential, allowing for controlled gas generation and reduced battery resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the additive amount of cyclohexylbenzene (CHB) used as the gas generation additive is increased, then the gas generation amount at overcharge is improved, but the battery resistance in normal use area increases

Engineering Contradiction:
Improvegas generation amountVSAvoidbattery resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The gas generant (cyclohexylbenzene) is segmented into two locations: incorporated into the positive-electrode active material layer and added to the electrolyte solution. This segmentation allows controlled gas generation at the electrode during overcharge while maintaining lower concentrations in the electrolyte to minimize resistance increase during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the battery are given different qualities: the positive-electrode active material layer contains a higher concentration of gas generant for effective CID operation, while the electrolyte solution contains a controlled amount to balance gas generation and resistance management. This local differentiation optimizes both safety and performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If the additive amount of cyclohexylbenzene (CHB) used as the gas generation additive is increased, then the CID operation smoothness is improved, but the gas amount increase becomes limited beyond a given amount

Engineering Contradiction:
ImproveCID operation smoothnessVSAvoidgas amount saturation
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By segmenting the gas generant distribution between the positive-electrode active material layer and electrolyte solution, the system achieves more efficient gas generation. The electrode-incorporated portion provides immediate gas generation for CID operation, while the electrolyte portion supplements gas generation, preventing saturation and ensuring reliable CID operation across different overcharge conditions.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If an α solute is added to the electrolyte solution to manage viscosity and gas generation, then the gas generant deployment is improved, but the electrolyte solution composition becomes more complex

Engineering Contradiction:
Improvegas generant deployment efficiencyVSAvoidelectrolyte solution composition
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The α solute modifies the electrolyte solution's physical parameters (viscosity, solubility) to enhance gas generant deployment. By adjusting the concentration and type of α solute, the system optimizes gas generation efficiency while managing the complexity of the electrolyte composition through controlled parameter selection.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables smooth operation of the CID during overcharge with enhanced gas generation while maintaining low battery resistance in normal use, by ensuring the gas generant is effectively deployed and the electrolyte solution's viscosity is managed.

Implementation Method 1

cyclohexylbenzene is added, as a gas generation additive, to an electrolyte solution... at which the gas generant begins to generate gas

Methodology Applied
Scientific EffectElectrochemical decomposition: Electrolysis

Implementation Method 2

an electric potential Y at which an amount of the α solute in the electrolyte solution begins to decrease due to the graphite particles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10122047B2Nonaqueous electrolyte secondary battery
Publication Date: 2018.11.06 TOYOTA JIDOSHA KK
  • US10122047B2 patent drawing
  • US10122047B2 patent drawing
  • US10122047B2 patent drawing

AI summary

A nonaqueous electrolyte secondary battery proposed herein is configured such that a positive-electrode active material layer includes graphite particles and a gas generant. Further, an electrolyte solution includes an α solute. Here, a relationship between an upper limit electric potential X of a positive electrode in a predetermined normal use area, an electric potential Y at which an amount of the α solute in the electrolyte solution begins to decrease due to the graphite particles, and an electric potential Z at which the gas generant begins to generate gas is X<Y<Z.