Lithium Battery Electrolyte Shutdown Additives for Thermal Runaway

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Solution Overview

Problem

Rechargeable lithium batteries face issues with increased resistance and risk of ignition or explosion at high temperatures, which can lead to heat spread and potential ignition or explosion in adjacent cells, posing a risk to entire modules or packs.

Innovation Solution

An electrolyte composition for rechargeable lithium batteries incorporating a non-aqueous organic solvent, a lithium salt, a first additive with an epoxy group for gelling at around 100 °C, and a second nitrile-based additive for further viscosity increase and ionic conductivity reduction at higher temperatures, effectively suppressing ignition and explosion risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional electrolytes are used in rechargeable lithium batteries, then the batteries can operate at high temperatures, but the risk of ignition and explosion increases

Engineering Contradiction:
Improvehigh-temperature operation capabilityVSAvoidignition and explosion risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of high temperature into a beneficial safety feature by using temperature-responsive additives that undergo phase changes or chemical reactions at elevated temperatures. Specifically, the electrolyte contains additives that decompose or polymerize at high temperatures to form solid products that block ion transport, thereby shutting down the battery before thermal runaway occurs. This transforms the dangerous high-temperature condition into a trigger for passive safety activation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the physical and chemical parameters of the electrolyte at different temperatures by incorporating temperature-sensitive additives. These additives remain inactive at normal operating temperatures but undergo significant changes (decomposition, polymerization, phase transition) at elevated temperatures, altering the electrolyte's viscosity, ionic conductivity, and overall stability to prevent ignition and explosion.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the battery operates at high temperature, then charging and discharging can continue, but resistance increases and safety risks arise

Engineering Contradiction:
Improvecharging and discharging capabilityVSAvoidresistance increase and safety stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by incorporating additives in the electrolyte that proactively counteract the effects of high temperature before they can cause harm. These additives are designed to activate at specific temperature thresholds, preemptively increasing viscosity and blocking ion transport pathways to prevent resistance increase, thermal runaway, and safety failures before they occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The temperature-responsive additives act as intermediaries between the electrolyte and the electrodes. At high temperatures, these intermediaries undergo chemical or physical changes that mediate the shutdown of ion transport, preventing direct harmful interactions between the electrolyte and electrode materials that would otherwise lead to increased resistance and safety failures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combined additives in the electrolyte significantly reduce the risk of ignition and explosion at high temperatures and prevent temperature increases, even if ignition occurs in adjacent cells, by rapidly increasing viscosity and shutting down the battery cell, thereby enhancing safety and stability.

Implementation Method 1

a first additive represented by Chemical Formula 1; and a second additive being a nitrile-based additive

Methodology Applied
Scientific EffectGelling: Gel

Implementation Method 2

a second additive being a nitrile-based additive: wherein, in Chemical Formula 2, L 3 may be a single bond, a C 1 to C 20 alkylene group, a C 6 to C 30 arylene group, or a heteroarylene group

Methodology Applied
Scientific EffectViscosity increase:

Data Source

PatentEP4475250A1Electrolyte for rechargeable lithium battery and rechargeable lithium battery including the same
Publication Date: 2024.12.11 SAMSUNG SDI CO LTD
  • EP4475250A1 patent drawingFigure 1
  • EP4475250A1 patent drawingFigure 2
  • EP4475250A1 patent drawingFigure 3

AI summary

The present disclosure relates to an electrolyte for a rechargeable lithium battery and a rechargeable lithium battery including the same. According to the present embodiments, an electrolyte for a rechargeable lithium battery includes a non-aqueous organic solvent; a lithium salt; a first additive represented by Chemical Formula 1; and a second additive, being a nitrile-based additive: