Non-Aqueous Battery Electrolyte for Si-CNT Anode Cycle Stability

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Solution Overview

Problem

Existing non-aqueous electrolyte secondary batteries face challenges in achieving both high capacity and excellent cycle characteristics due to the volume change of Si-containing materials, which leads to increased internal resistance and deteriorated cycle characteristics when carbon nanotubes are added as a conductive agent.

Innovation Solution

Incorporating graphite, a Si-containing material, and carbon nanotubes in the negative electrode, along with specific compounds in the non-aqueous electrolyte, such as dimethyl malonate, diethyl malonate, or diethyl fluoromalonate, to form a protective coating on the positive electrode surface, inhibiting the isolation of Si-containing material and reducing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon nanotube is added to the negative electrode to inhibit isolation of Si-containing material, then cycle characteristics are improved, but surface area of negative electrode increases leading to increased side reactions and increased internal resistance

Engineering Contradiction:
Improvecycle characteristicsVSAvoidside reactions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A protective coating layer is introduced as an intermediary between the negative electrode (containing carbon nanotubes and Si-containing material) and the non-aqueous electrolyte. This coating layer mediates the interaction by preventing direct contact between the electrolyte and the negative electrode surface, thereby suppressing side reactions while allowing the carbon nanotubes to maintain their function of preventing Si-containing material isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin protective coating film is formed on the negative electrode surface. This film acts as a barrier that reduces harmful side reactions between the electrolyte and the negative electrode materials, while being thin enough to allow lithium ion transport. The coating effectively isolates the electrolyte from the high-surface-area carbon nanotube structure.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If Si-containing material is used in the negative electrode to achieve high capacity, then capacity is improved, but volume change with charge and discharge causes particles to run off conductive path and become isolated

Engineering Contradiction:
ImprovecapacityVSAvoidconductive path stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The Si-containing material particles are embedded within a matrix of conductive carbon nanotubes in the negative electrode. This nested structure provides a stable conductive network that accommodates the volume expansion and contraction of Si-containing material during charge-discharge cycles, preventing particle isolation while maintaining electrical conductivity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A composite negative electrode structure is created combining Si-containing material with carbon nanotubes and graphite. The carbon nanotubes form a flexible conductive framework that maintains structural integrity during volume changes of Si-containing material, while graphite provides additional stability. This composite approach allows high capacity from Si-containing material while maintaining conductive path stability.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250219064A1Non-aqueous electrolyte secondary battery
Publication Date: 2025.07.03 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250219064A1 patent drawing
  • US20250219064A1 patent drawing
  • US20250219064A1 patent drawing

AI summary

A non-aqueous electrolyte secondary battery according to one embodiment of the present invention comprises a positive electrode 11, a negative electrode 12, and a non-aqueous electrolyte. The negative electrode 12 contains graphite, a Si-containing material, and carbon nanotubes. The non-aqueous electrolyte includes at least one compound selected from the group consisting of first compounds represent by formula 1 and second compounds represented by formula 2.