Battery Cell Electrolyte Salt Composition for Thin Copper Foils

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Solution Overview

Problem

Lithium-ion batteries face challenges in achieving both high energy density and safety performance, particularly due to the reduction in thickness of copper foils used as current collectors, which affects heat dissipation and internal resistance.

Innovation Solution

Incorporation of a first electrolyte salt, such as lithium bis(fluorosulfonyl)imide, into the electrolyte solution, along with specific ratios and combinations of other electrolyte salts and additives, to enhance ion dissociation and thermal stability, while managing corrosion and reaction risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the thickness of copper foil current collector is reduced to improve energy density, then energy density increases, but heat dissipation performance deteriorates and internal resistance increases

Engineering Contradiction:
Improveenergy densityVSAvoidheat dissipation performance
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing a specific additive containing fluorine atoms and C1-C3 alkyl groups. This chemical parameter change enables the electrolyte to form protective films on the copper foil surface, improving heat resistance without requiring changes to the physical dimensions (thickness) of the current collector, thus resolving the contradiction between energy density and heat dissipation performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an electrolyte additive as an intermediary substance that mediates between the copper foil current collector and the electrolyte solution. This additive forms a protective interface layer on the copper foil surface, which improves heat resistance and prevents direct harmful interactions, allowing thin copper foil to be used without compromising safety or performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the thickness of copper foil current collector is reduced to improve energy density, then energy density increases, but internal resistance increases

Engineering Contradiction:
Improveenergy densityVSAvoidinternal resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent modifies the electrolyte composition by adding specific chemical compounds with fluorine and alkyl groups, changing the chemical parameters of the electrolyte system. This enables the formation of protective films on the copper foil that reduce internal resistance through improved interfacial contact and electron transport, allowing thin current collectors to maintain low internal resistance

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional electrolyte composition is used to maintain stability, then manufacturing simplicity is maintained, but energy density and safety performance cannot be improved

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsafety performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes the concentration parameter of the electrolyte additive within a specific range (0.1-5 wt%) to achieve improved safety performance while maintaining manufacturing simplicity. This controlled parameter change allows the use of conventional manufacturing processes with only minor adjustments to electrolyte formulation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining conventional electrolyte components with a specially designed additive containing fluorine atoms and C1-C3 alkyl groups. This composite electrolyte maintains the simplicity of conventional electrolyte preparation while adding enhanced safety and performance properties through the synergistic combination of materials

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves energy density and safety performance by optimizing the electrolyte composition, reducing adverse effects on current collectors, and enhancing heat resistance and power output.

Implementation Method 1

The first electrolyte salt containing the R2 group has relatively large ion dissociation energy, and more active R1 ions can be dissociated

Methodology Applied
Scientific EffectIon dissociation: Electrolysis

Implementation Method 2

the first electrolyte salt containing the R2 group has relatively high thermal stability, to help to improve overall heat resistance of the electrolyte solution

Methodology Applied
Scientific EffectHeat absorption: Absorption (EM radiation)

Data Source

PatentEP4618224A1Battery cell, battery and electrical device
Publication Date: 2025.09.17 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • EP4618224A1 patent drawingFigure 1~2
  • EP4618224A1 patent drawingFigure 3~4
  • EP4618224A1 patent drawingFigure 5~6

AI summary

Embodiments of this application provide a battery cell, a battery, and a power consuming device. The battery cell includes: an electrode assembly, where the electrode assembly includes a positive electrode plate and a negative electrode plate; and an electrolyte solution, where the electrolyte solution includes a first electrolyte salt, and a molecular formula of the first electrolyte salt is: where R1 is one of Li, Na, K, Mg, and Al, R2 is at least one of element O, element S, element F, and C1-C3 alkyl or C1-C3 alkyl substituted with element F, and based on 100 parts by weight of the electrolyte solution, content W1 of the first electrolyte salt ranges from 2 parts by weight to 20 parts by weight. According to the technical solution of this application, energy density and safety performance of the battery can be improved.