Battery Enclosure Layout for Higher Cell Packing Density

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Solution Overview

Problem

The challenge in battery technology is to improve the energy density of batteries, particularly in electric vehicles, where energy conservation and emission reduction are crucial for sustainable development.

Innovation Solution

The solution involves designing a battery with a first box that has a non-closed side wall structure, allowing for increased space utilization by eliminating the draft angle interference with battery cells, thereby accommodating more cells or electronic components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the first box has a closed side wall structure with draft angle, then the structural strength is improved, but the enclosed space volume is reduced due to interference with battery cells

Engineering Contradiction:
Improvestructural strengthVSAvoidenclosed space volume
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The patent removes the first side wall entirely, extracting the interfering structural element from the system. This allows the second box to directly connect to the bottom wall, eliminating the draft angle interference and maximizing the enclosed space volume for accommodating battery cells.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the structural arrangement by removing the first side wall and allowing the second box to extend in a different spatial configuration. This dimensional reorganization eliminates the need for draft angle and optimizes the use of vertical space for battery cell accommodation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the first side wall is removed to increase enclosed space, then the volume energy density is improved, but the structural strength may be reduced

Engineering Contradiction:
Improvevolume energy densityVSAvoidstructural strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent merges the first and second boxes by directly connecting the second box to the bottom wall without the intervening first side wall. This consolidation eliminates structural interference and maximizes the enclosed space volume, thereby increasing volume energy density while maintaining structural integrity through the integrated box design.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250192274A1Battery, energy storing device and electrical equipment
Publication Date: 2025.06.12 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250192274A1 patent drawing
  • US20250192274A1 patent drawing
  • US20250192274A1 patent drawing

AI summary

The present disclosure discloses a battery, an energy storing device, and an electrical equipment. The battery includes battery cells; a first box; and a second box. The second box is connected to the first box to jointly form an enclosed space for accommodating battery cells. The first box includes a first side wall and a bottom wall. The first side wall is connected to the second box and is of a non-closed structure along the circumference of the bottom wall. The technical solution provided in the present disclosure can improve the energy density of the battery.