Battery Equalizer Using State of Health to Prevent Premature Discharge Cutoff
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Solution Overview
Problem
Conventional equalizing apparatuses for assembled batteries do not consider the deterioration states of storage batteries, leading to a decrease in dischargeable effective capacity as they uniformly adjust terminal voltages, causing less deteriorated batteries to stop discharging prematurely.
Innovation Solution
An equalizing apparatus that includes a voltage detector, a state estimator to assess battery deterioration, and a controller that specifies which battery to discharge based on the degree of deterioration and voltage difference, ensuring that only the most deteriorated batteries are equalized, thereby maintaining the discharge capacity of the assembled battery.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If terminal voltages of storage batteries are uniformly adjusted by discharging batteries with voltage above threshold, then variation of terminal voltage between storage batteries is controlled, but dischargeable effective capacity of assembled battery decreases when deteriorated batteries reach discharge lower limit
Solution Approach 1:
The patent applies local quality by differentiating the equalization strategy based on the deterioration state of each battery. Instead of uniformly treating all batteries, the controller selectively performs equalization only on batteries with smaller deterioration, while excluding batteries with larger deterioration from equalization discharge. This localized approach prevents premature termination of overall battery discharge and maximizes dischargeable effective capacity.
Solution Approach 2:
The patent changes the control parameter from simple terminal voltage threshold to a composite criterion that includes both terminal voltage difference and deterioration state. By introducing deterioration state as an additional parameter, the system dynamically adjusts which batteries undergo equalization, thereby resolving the contradiction between voltage uniformity and dischargeable capacity.
2Stability of the object's composition
If equalization is performed on all batteries regardless of deterioration state, then terminal voltage variation is reduced, but less deteriorated batteries stop discharging prematurely
Solution Approach 1:
The patent implements local quality by applying different equalization strategies to different subsets of batteries based on their deterioration states. Batteries with smaller deterioration undergo equalization discharge to maintain voltage consistency, while batteries with larger deterioration are excluded from equalization to allow them to discharge to their full capacity limits. This selective approach maintains voltage consistency where applicable while preserving overall dischargeable capacity.
Solution Approach 2:
The patent applies partial action by performing equalization only on a subset of batteries (those with smaller deterioration) rather than all batteries. This partial equalization is sufficient to control voltage variation among the equalized batteries while avoiding the harmful effect of prematurely stopping the discharge of the entire battery assembly.
Data Source
AI summary
Battery controller chooses as a standard storage battery Bs one of the storage batteries which has the lowest voltage in storage batteries B1 to Bn. Battery controller obtains as a standard voltage Vs a voltage of the standard storage battery Bs, and obtains as a standard SOHs an SOH of the standard storage battery Bs. Battery controller specifies from storage batteries B1 to Bn a storage battery to be discharged by equalizing unit 450 based on a magnitude relation between an SOHj of each of the storage batteries and the standard SOHs and based on a voltage difference between the terminal voltage of each of the storage batteries and the standard voltage Vs. Battery controller performs an equalizing process by causing equalizing unit to discharge the specified storage battery.


