Battery Module Fan Control Using Cell Voltage for ESS Cooling

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Solution Overview

Problem

Existing battery module cooling systems in energy storage systems inefficiently consume electrical energy and require cumbersome external power cable connections for each cooling fan, making it difficult to manage heat generation stably across all modules.

Innovation Solution

A battery module cooling system that individually controls cooling fans based on temperature and voltage states using the battery cells' voltage as power, eliminating the need for external power cables by employing a battery management system (BMS) with temperature and voltage measurement units, communication, and a DC/DC converter to adjust fan operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all cooling fans are driven simultaneously by an external power supply source, then all battery modules can be cooled, but electrical energy is inefficiently consumed and it is difficult to stably manage the heat generation state of all battery modules

Engineering Contradiction:
Improveheat generation management stabilityVSAvoidelectrical energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cooling fan is driven by the voltage from its own battery module rather than an external power supply. The BMS controls the cooling fan to operate based on the temperature and voltage conditions of its own battery module, enabling self-service operation that reduces overall system energy consumption while improving heat management stability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Each battery module's cooling fan operates independently based on its local temperature and voltage conditions. The BMS of each module autonomously determines whether to activate its cooling fan, creating localized thermal management that improves overall system reliability while reducing unnecessary energy consumption in modules that do not require cooling

Inventive Principle:
Principle #3Local quality

2Power

If a separate external power cable is connected for each cooling fan of loaded battery modules, then each cooling fan can be powered, but the assembly process becomes cumbersome and complex

Engineering Contradiction:
Improvecooling fan power supplyVSAvoidassembly process
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The power supply function for cooling fans is merged with the battery module's own voltage output. The BMS integrates the cooling fan control functionality into the battery management system, eliminating the need for separate external power cables and simplifying the assembly process while ensuring reliable power delivery to each cooling fan

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The battery module's voltage output serves multiple functions: it powers both the battery operations and the cooling fan. The BMS provides universal control for both battery management and cooling fan operation, eliminating the need for separate power supply systems and reducing assembly complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Stable and efficient thermal management of battery modules is achieved, reducing energy consumption and simplifying assembly by eliminating the need for external power cables.

Implementation Method 1

a cooling fan configured to operate by using voltages of the battery cells as driving power

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a DC/DC converter configured to receive a voltage from the battery cells, convert the received voltage into a voltage that drives the cooling fan

Methodology Applied
Scientific EffectElectrical energy conversion: Electromagnetic Induction

Data Source

PatentUS12555841B2System and method for cooling battery modules included in energy storage system (ESS)
Publication Date: 2026.02.17 LG ENERGY SOLUTION LTD
  • US12555841B2 patent drawing
  • US12555841B2 patent drawing

AI summary

The present invention relates to a battery module cooling system and method thereof and more specifically, relates to a battery module cooling system and method thereof in which it is possible to individually control the corresponding cooling fan by considering the temperature and voltage states of each battery module included in the energy storage system (ESS) and it does not require the operation of connecting a separate external power cable for each cooling fan to drive the cooling fan.