Battery Backup Testing via Cooling Fan Decoupling

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Solution Overview

Problem

Conventional battery backup unit testing methods, such as the bleed-down test, are insufficient as they are too short to provide meaningful data on battery viability, leading to unreliable battery backup units.

Innovation Solution

A method involving decoupling a cooling fan from a line voltage power supply and coupling it to a battery backup unit for a defined test period, monitoring battery statistics like voltage drop, current draw, and temperature, with optional delays to enhance the testing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a quick bleed-down test is used to check battery viability, then the testing time is reduced, but the test becomes too short to discern meaningful data

Engineering Contradiction:
Improvetesting timeVSAvoiddata quality
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent implements dynamic test duration adjustment based on battery state. The testing system monitors battery voltage during the test and automatically extends or shortens the test period based on real-time performance metrics, allowing the test to adapt its length to the specific battery condition being evaluated.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary assessments using quick bleed-down tests to identify batteries that require more detailed evaluation. Based on initial test results, the system determines whether extended testing is necessary, thereby optimizing the overall testing strategy and resource allocation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If extended testing is performed to obtain meaningful battery data, then measurement accuracy improves, but testing time increases

Engineering Contradiction:
Improvedata qualityVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The testing system dynamically adjusts test parameters including duration, load levels, and monitoring frequency based on real-time battery performance. This allows the system to obtain comprehensive data without unnecessarily extending test time for batteries that pass preliminary checks.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors battery voltage, current, and temperature during testing and uses this feedback to make real-time decisions about test continuation or termination. This feedback mechanism ensures data quality while preventing unnecessary extension of test duration.

Inventive Principle:
Principle #23Feedback

3Reliability

If comprehensive battery statistics are monitored during extended testing, then battery viability assessment improves, but system complexity increases

Engineering Contradiction:
Improvebattery assessment reliabilityVSAvoidtesting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The testing system is designed to perform multiple functions using a unified platform. It can conduct various types of tests (bleed-down, extended testing, temperature monitoring) and generate comprehensive battery assessments through a single integrated system, reducing overall complexity despite the comprehensive nature of the testing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors and records multiple battery statistics simultaneously without requiring manual intervention for each parameter. The automated collection and analysis of voltage, current, temperature, and other metrics simplifies the operation of what would otherwise be a complex multi-parameter monitoring system.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9046582B1System and method for testing a battery
Publication Date: 2015.06.02 EMC IP HLDG CO LLC
  • US9046582B1 patent drawing
  • US9046582B1 patent drawing
  • US9046582B1 patent drawing

AI summary

A method, computer program product, and computing system for decoupling a cooling fan within a computing device from a line voltage power supply. The cooling fan within the computing device is coupled to a battery backup unit. The cooling fan is energized for a defined test period. One or more battery statistics are monitored during at least a portion of the defined test period.