Battery Fast-Charge Pre-Conditioning via Predictive Thermal Control

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Solution Overview

Problem

Existing battery cell charging systems inefficiently prepare for fast-charging conditions, often cooling battery cells to standard operating temperatures, which counteracts the benefits of fast-charging and unnecessarily consumes resources.

Innovation Solution

A system and method for early identification of impending fast-charge events, allowing the battery cells to be pre-conditioned to optimal temperatures above standard operating temperatures for efficient fast-charging, utilizing a prediction system and environmental control to adjust temperatures accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery cells are cooled to standard operating temperature during operation, then battery reliability is improved, but fast-charging efficiency deteriorates

Engineering Contradiction:
Improvebattery reliabilityVSAvoidfast-charging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary identification of upcoming fast-charge events and pre-heats battery cells before fast-charging occurs. The charge prediction system detects impending fast-charge opportunities, and the environment control system responds by heating cells to optimal temperatures in advance, so that when fast-charging begins, cells are already prepared for efficient charging without needing cooling first.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If battery cells are cooled during operation, then operating temperature stability is improved, but resource consumption increases

Engineering Contradiction:
Improveoperating temperature stabilityVSAvoidresource consumption
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The system uses periodic monitoring of charge events and conditional temperature adjustment. Instead of continuous cooling, the system periodically assesses upcoming charge events and only activates heating when fast-charging is predicted, creating an on-demand periodic action that reduces continuous resource consumption while maintaining temperature stability when needed.

Inventive Principle:
Principle #19Periodic action

3Use of energy by moving object

If standard operational profile is used for temperature control, then energy efficiency is improved, but fast-charge preparation capability deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidfast-charge preparation capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The system dynamically switches between operational profiles based on predicted charge events. The manager selects between a standard operational profile (for normal conditions) and a fast-charge preparation profile (when fast-charging is predicted). This dynamic adaptation allows the system to maintain energy efficiency during standard operation while becoming highly adaptable when fast-charge opportunities arise.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances fast-charging efficiency by ensuring battery cells are at optimal temperatures for fast-charging, thereby improving charging speed and reducing resource consumption.

Implementation Method 1

an environment control system controlling a temperature environment of the energy storage system, and adjusts a temperature of the energy storage system to a second temperature above a standard operating temperature

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentUS9728990B2Fast charge mode for extended trip
Publication Date: 2017.08.08 TESLA INC
  • US9728990B2 patent drawing
  • US9728990B2 patent drawing
  • US9728990B2 patent drawing

AI summary

A system and method for early identification of an impending fast-charge or fast-charge opportunity and use of that information to prepare the battery cells for the fast-charge.