External Battery Fault Display via Signal Extraction

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Solution Overview

Problem

Existing energy storage systems face challenges in efficiently managing and reporting faults within battery management systems, particularly in large-scale power storage systems where direct access is dangerous and inefficient, leading to risks and inefficiencies in monitoring and maintenance.

Innovation Solution

An apparatus is provided that receives state information from the battery management system, compares it with prestored reference values to generate fault information, and displays this information externally, using LEDs to indicate error conditions, allowing for remote monitoring and minimizing risk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If direct access to battery management system is implemented for monitoring, then monitoring capability is improved, but safety risk increases due to dangerous storage space

Engineering Contradiction:
Improvefault informationVSAvoidsafety risk
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The display device is extracted from the dangerous storage space and positioned outside of it. The receiving device collects fault information from the battery management system within the storage space, transmits it externally, and displays it on a device located outside the dangerous area, thereby enabling monitoring without direct access to the hazardous environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The receiving device and transmission system act as intermediaries between the battery management system inside the storage space and the display device outside. This intermediary mechanism allows fault information to be conveyed without requiring human operators to enter the dangerous storage space, thus eliminating direct exposure to safety risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If remote monitoring is implemented, then safety is improved, but monitoring efficiency deteriorates due to indirect access

Engineering Contradiction:
Improvesafety riskVSAvoidmonitoring efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The mechanical approach of direct visual inspection and physical access to the battery management system is replaced with an electronic information transmission system. The receiving device electronically captures fault information, transmits it via communication signals, and the display device presents it externally, achieving both safety and efficiency through automated electronic monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The fault information from the battery management system is copied and transmitted to an external display device. Instead of requiring direct access to the original system, a copy of the critical fault information is made available outside the storage space, enabling safe and efficient monitoring of the same data remotely.

Inventive Principle:
Principle #26Copying

3Reliability

If comprehensive fault monitoring is implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The display device is designed with multi-functionality to handle various types of fault information from the battery management system. It can display different fault codes, severity levels, and status information through a unified interface, reducing the need for multiple specialized monitoring devices and thereby managing complexity while maintaining comprehensive reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables immediate and safe external monitoring of battery pack states, reducing risks and enhancing management efficiency by providing clear fault indications without the need for direct access to the storage area.

Implementation Method 1

The display may include a first LED that displays the fault information with respect to each fault code for which an error condition exists, and a second LED that displays lighting intervals of the first LED.

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS8976034B2Apparatus for reporting fault of battery management storage system using the same
Publication Date: 2015.03.10 SAMSUNG SDI CO LTD
  • US8976034B2 patent drawing
  • US8976034B2 patent drawing
  • US8976034B2 patent drawing

AI summary

An apparatus for reporting fault information of a battery of a power storage system includes a receiving portion configured to receive state information of the battery from a battery management system of the power storage system, a controller configured to produce fault information of the battery from the state information of the battery received by the receiving portion by comparing the state information of the battery with a prestored reference value; and a display configured to display the fault information produced by the controller, wherein the receiving portion and the controller are positioned inside a storage space with the power storage system, and the display is outside of the storage space.