Solid-State Battery Fault Detection via Pressure Distribution

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Solution Overview

Problem

All-solid-state batteries require uniform pressure to prevent lithium metal deposition and volume expansion issues, but uneven pressure application can lead to defects, affecting safety and durability.

Innovation Solution

An all-solid-state battery defect detection apparatus and method that uses pressure distribution measurements at the ends of charging and discharging to detect defects by comparing standard deviation values with predetermined reference values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high pressure is continuously applied to the all-solid-state battery, then energy density and stability are improved, but uneven pressure application causes lithium metal deposition and volume expansion leading to defects

Engineering Contradiction:
Improvebattery stabilityVSAvoidpressure uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent performs defect detection at predetermined timing points (immediately after fastening the pressurizing jig, at the end of charging, and at the end of discharging) before actual defects cause failure. By measuring pressure distribution in advance at these critical moments, the system can identify potential issues with lithium metal deposition or volume expansion early, allowing for preventive action while the battery is still under controlled pressure conditions.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If pressure distribution is monitored continuously, then defect detection accuracy is improved, but measurement complexity and time consumption increase

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements periodic measurement by monitoring pressure distribution only at specific predetermined timing points: immediately after fastening the pressurizing jig, at the end of charging, and at the end of discharging. This periodic approach captures critical moments when defects are most likely to manifest or change, maintaining high detection accuracy while avoiding continuous measurement that would consume excessive time and resources.

Inventive Principle:
Principle #19Periodic action

3Reliability

If multiple pressure measurements are taken at different charging states, then defect detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedefect detection reliabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system pre-defines three critical measurement timing points: immediately after fastening the pressurizing jig (before charging), at the end of charging (maximum state of charge), and at the end of discharging (minimum state of charge). By establishing these predetermined measurement occasions in advance, the system achieves comprehensive defect detection across different charging states without requiring complex real-time decision-making or additional measurement equipment.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately detects defects in all-solid-state batteries by analyzing pressure distribution standard deviations, ensuring improved quality and safety by identifying potential issues before they cause significant deterioration.

Implementation Method 1

a surface pressure sensor configured to measure a pressure distribution of an all-solid-state battery

Methodology Applied
Scientific EffectPressure distribution measurement:

Data Source

PatentUS20250062426A1Apparatus, system and method for detecting fault of all solid state battery
Publication Date: 2025.02.20 HYUNDAI MOTOR CO LTD
  • US20250062426A1 patent drawing
  • US20250062426A1 patent drawing
  • US20250062426A1 patent drawing

AI summary

The present disclosure relates to an all-solid-state battery defect detection apparatus, system, and method. An exemplary embodiment of the present disclosure provides an all-solid-state battery defect detection apparatus including: a processor configured to detect a defect in an all-solid-state battery by using a pressure distribution measurement of the all-solid-state battery at ends of charging and discharging of the all-solid-state battery immediately after fastening a pressurizing jig to the all-solid-state battery; and a storage configured to store data and algorithms driven by the processor.