Battery Module Fire Barrier That Preserves Cooling Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional battery modules suffer from low cooling efficiency and secondary damage due to fire or hot air transfer between adjacent units during thermal runaway, necessitating a structure that maintains cooling efficiency while preventing fire transition.

Innovation Solution

A battery module with a blocking member that expands at a predetermined temperature to isolate adjacent units, using materials like shape memory alloys or coil springs to block fire or hot air transfer without requiring sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a partition wall is formed along all side surfaces of the battery cell even at normal times, then fire transition prevention is improved, but cooling efficiency deteriorates

Engineering Contradiction:
Improvefire transition preventionVSAvoidcooling efficiency
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The partition wall is designed to be movable rather than fixed, allowing it to change position dynamically. During normal operation, the partition wall retracts to allow air flow for cooling. When thermal runaway occurs and temperature increases, the partition wall automatically moves to block fire transition between adjacent battery cells, thus resolving the contradiction between cooling efficiency and fire prevention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The partition wall's position parameter is changed based on temperature conditions. At normal temperatures, the partition wall is positioned to allow air circulation. When temperature reaches a critical threshold indicating thermal runaway, the partition wall moves to a blocking position, changing the system's configuration parameter in response to environmental conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents secondary damage by blocking fire or hot air transfer while maintaining cooling efficiency, with a simple structure that does not rely on sensors.

Implementation Method 1

the length of the at least one blocking member increasing when the at least one blocking member is heated to a predetermined temperature or higher

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

at least one of the pair of auxiliary walls may be made of a material that is melted or deformed when heated to a predetermined temperature or higher

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS12537248B2Battery module having fire transition prevention structure and battery pack including the same
Publication Date: 2026.01.27 LG ENERGY SOLUTION LTD
  • US12537248B2 patent drawing
  • US12537248B2 patent drawing
  • US12537248B2 patent drawing

AI summary

A battery module has a fire transition prevention structure and a battery pack includes the battery module. The battery module has a fire transition prevention structure, the battery module including a module case, two or more unit modules received in an inner space of the module case in a state of being spaced apart from each other by a predetermined distance, and a blocking member located between the unit modules, the length of the blocking member being changed when the blocking member is heated to a predetermined temperature or higher.