Battery Module Fire Barrier That Preserves Cooling Flow

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Solution Overview

Problem

Conventional battery modules suffer from low cooling efficiency and secondary damage due to fire or hot air transfer between adjacent units, and require temperature sensors for fire prevention.

Innovation Solution

A battery module with a blocking member having guide walls, blocking walls, and an expansion member that changes length at a predetermined temperature to isolate adjacent units, preventing fire or hot air transfer without sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a partition wall is formed along all side surfaces of the battery cell to prevent fire spread, then fire transition prevention is improved, but cooling efficiency deteriorates

Engineering Contradiction:
Improvefire transition preventionVSAvoidcooling efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The partition wall is designed to be movable rather than fixed, allowing it to change position based on temperature conditions. At normal operating temperatures, the partition wall retracts to allow airflow and cooling. When thermal runaway occurs and temperature rises, the partition wall automatically moves to block the flow path, preventing fire spread to adjacent cells. This dynamic behavior resolves the contradiction between fire prevention and cooling efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The partition wall's position parameter changes in response to temperature changes. The system utilizes temperature as a triggering parameter to switch between two states: open position for cooling and closed position for fire containment. This parameter-based control allows the system to optimize both cooling efficiency during normal operation and fire prevention during thermal events.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a blocking member is provided to prevent fire spread between battery modules, then fire transition prevention is improved, but device complexity increases

Engineering Contradiction:
Improvefire transition preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blocking member is designed to automatically activate in response to thermal conditions without requiring external control systems, sensors, or power sources. The thermal expansion mechanism or temperature-triggered phase change enables the blocking member to self-activate and prevent fire spread autonomously. This self-service approach maintains reliability while avoiding the complexity of sensor-based control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic sensor and actuator systems with a passive mechanical or physical-chemical mechanism. The blocking member utilizes thermal expansion, phase change, or other temperature-responsive physical phenomena to automatically block fire pathways. This substitution eliminates the need for temperature sensors, control electronics, and power supplies, significantly reducing device complexity while maintaining fire prevention functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If temperature sensors are installed to detect fire events, then detection precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvefire detection precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces electronic temperature sensors and detection systems with a passive physical mechanism that directly responds to thermal conditions. The blocking member's activation is triggered by thermal expansion, phase change, or other temperature-dependent physical phenomena occurring at the fire source. This substitution eliminates sensors, control electronics, and power requirements while maintaining effective fire detection and response capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the thermal energy from the fire event itself to trigger the protective action, without requiring external detection or control systems. The heat from thermal runaway directly causes the blocking member to activate through thermal expansion or phase change, creating a self-service detection and response mechanism that is both precise and simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains cooling efficiency while preventing secondary damage by isolating adjacent units during fire events without the need for sensors, ensuring high reliability and simplicity.

Implementation Method 1

a blocking member (300) located between the at least two unit modules (200), the length of the blocking member being changed when the blocking member is heated to a predetermined temperature or higher

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

an expansion member (330) located in the vicinity of the blocking wall (320)... capable of isolating adjacent adjacent units from each other only when an event occurs

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4131610B1Battery module with fire spread prevention structure and battery pack comprising same
Publication Date: 2025.09.17 LG ENERGY SOLUTION LTD
  • EP4131610B1 patent drawingFigure 1~2
  • EP4131610B1 patent drawingFigure 3
  • EP4131610B1 patent drawingFigure 4~5

AI summary

The present invention relates to a battery module having a fire transition prevention structure and a battery pack including the same, and more particularly to a battery module having a fire transition prevention structure, the battery module including a module case, at least two unit modules received in an inner space of the module case spaced apart from each other by a predetermined distance, and a blocking member located between the at least two unit modules, the length of the blocking member being changed when the blocking member is heated to a predetermined temperature or higher, and a battery pack including the same.