Battery Cell Fluoride Additives for Manganese Metal Suppression

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Solution Overview

Problem

Manganese from manganese-containing cathodes in batteries can dissolve and react to form manganese metal at the anode, leading to battery degradation, increased polarization, and impedance resistance.

Innovation Solution

Incorporating a binary fluoride Mn2+ scavenging species, such as metal fluorides like KF, BaF2, or NaF, in the battery cell to form stable ternary metal fluoride compounds that reduce manganese metal formation by reacting with Mn2+ ions, thereby reducing anode polarization and impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If manganese-containing cathodes are used in batteries, then power capacity is improved, but manganese dissolves and forms manganese metal at the anode leading to battery degradation

Engineering Contradiction:
Improvepower capacityVSAvoidbattery degradation
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A binary metal fluoride species MxFy is introduced as an intermediary substance in the electrolyte to react with dissolved Mn2+ ions. This intermediary prevents Mn2+ from reaching the anode and forming harmful manganese metal deposits, while allowing the manganese-containing cathode to maintain its high power capacity function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dissolved Mn2+ ions, which originally cause harm by forming manganese metal at the anode, are converted into a beneficial reaction with MxFy to form stable ternary metal fluoride compounds. This transforms the harmful dissolution process into a useful mechanism for preventing anode degradation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Power

If manganese-containing cathodes are used, then battery power is increased, but anode polarization and impedance resistance increase

Engineering Contradiction:
Improvebattery powerVSAvoidanode polarization and impedance
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The binary metal fluoride MxFy acts as a mediator that intercepts Mn2+ ions in the electrolyte, preventing them from depositing on the anode surface. This eliminates the source of anode polarization and impedance increase, allowing high-power manganese cathodes to operate without the harmful side effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If MxFy is added to the electrolyte, then manganese metal formation is reduced, but electrolyte composition complexity increases

Engineering Contradiction:
Improvemanganese metal formation reductionVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the chemical composition parameters of the electrolyte by adding small amounts of binary metal fluoride species MxFy. This simple parameter change triggers a protective chemical reaction that reduces manganese metal formation without fundamentally altering the electrolyte's basic structure or requiring complex multi-component formulations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively decreases manganese metal formation, reducing battery degradation, maintaining capacity, and preventing sudden power drops in electric vehicles by stabilizing manganese ions within the battery cell.

Implementation Method 1

Mn dissolution from a Mn-containing cathode can form a ternary Mn2+-containing metal fluoride compound by a reaction between MxFy and Mn from the Mn-containing cathode

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

manganese from manganese-containing cathodes can dissolve (in Mn2+(aq.) form), and further react to form manganese metal (Mn0) at the anode

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS20240162479A1Systems and methods of reducing or preventing manganese metal formation
Publication Date: 2024.05.16 RIVIAN HOLDINGS LLC
  • US20240162479A1 patent drawing
  • US20240162479A1 patent drawing
  • US20240162479A1 patent drawing

AI summary

Provided herein is a battery cell and electrode. The battery cell can include a component. The battery cell can include MxFy disposed in the component, where M is a metal element different from Mn, and 1≤x≤3 and 1≤y≤3. The electrode can include an anode active material. The electrode can include a solid electrolyte interphase on the anode active material. The solid electrolyte interphase can include MxMn(O1-yFy)z, where M is a metal element different from Mn, and x≥1, 0≤y≤1, and z≥3.