Battery Cell Gap Layout for Compact Collision Cushioning

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Solution Overview

Problem

Existing battery designs require reserved spaces for electrical safety and collision cushioning, leading to poor space utilization and an inefficient, non-compact structure.

Innovation Solution

Incorporating gaps between the battery cell and the case or bottom cover, with the electrode terminal oriented towards these gaps, which serve as both collision cushions and reserved spaces for electrical safety, enhancing space utilization and structural compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reserved space is arranged between the battery cell and the case for electrical safety and collision cushioning, then safety performance is improved, but space utilization rate deteriorates

Engineering Contradiction:
Improvesafety performanceVSAvoidspace utilization rate
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges the collision cushioning function and electrical safety reserved space function into a single gap structure. The gap between the battery cell and case body simultaneously serves as the cushioning space for impact absorption and the reserved space for electrical safety, eliminating the need for separate reserved spaces and improving space utilization rate while maintaining safety performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The gap structure is designed to perform multiple functions: it acts as both a collision cushioning space and an electrical safety reserved space. By orienting the electrode terminal toward this multi-functional gap, the design ensures that the same spatial region provides both mechanical protection against impact and electrical insulation, thereby resolving the contradiction between safety requirements and space efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If reserved space is arranged for electrical safety and collision cushioning, then safety performance is improved, but structural compactness deteriorates

Engineering Contradiction:
Improvesafety performanceVSAvoidstructural compactness
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the collision cushioning space and electrical safety reserved space into a single integrated gap structure. This merging eliminates redundant spatial arrangements and simplifies the overall battery structure, achieving better structural compactness while maintaining the required safety performance through the multi-functional gap design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves safety performance and space utilization within the battery, making the structure more compact while maintaining structural strength.

Implementation Method 1

the gap between the battery cell and the bottom cover, the case body can play a role of cushioning collision

Methodology Applied
Scientific EffectCushioning: Damping

Data Source

PatentUS20240429523A1Battery and electricity consuming apparatus
Publication Date: 2024.12.26 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240429523A1 patent drawing
  • US20240429523A1 patent drawing
  • US20240429523A1 patent drawing

AI summary

The embodiments of the present application provide a battery and an electricity consuming apparatus. The battery includes a case and a battery cell. The case includes a case body, a top cover, and a bottom cover arranged opposite to each other along the first direction on two sides of the case body. The battery cell is arranged inside the case. The battery cell includes an electrode terminal. A gap is provided between the battery cell and at least one of the bottom cover and the case body. The electrode terminal is arranged toward the gap.