Battery Gas Sampling with Variable Diffusion Volume Control

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Solution Overview

Problem

Existing gas analysis systems for secondary batteries face challenges in accurately analyzing gases generated inside lithium secondary batteries due to low gas concentrations, which are influenced by the volume of gas flow paths and diffusion spaces, making precise quantitative analysis difficult.

Innovation Solution

A gas collecting apparatus with a variable gas diffusion space and fixed gas sampling space, controlled by a control unit, adjusts gas concentration and diffusion speed to optimize sampling for analysis, using a gas extraction unit, diffusion unit, and sampling unit to manage gas flow and concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the volume of gas flow path is increased to improve gas sampling, then the gas concentration decreases, making accurate analysis difficult

Engineering Contradiction:
Improvevolume of gas flow pathVSAvoidgas concentration accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The gas collection system is divided into multiple separate components: a gas extraction unit with extraction chamber, a gas diffusion unit with diffusion chamber, and a sampling unit with sampling chamber. This segmentation allows each component to have a specific function and controlled volume, preventing the gas concentration from being diluted across a large continuous flow path while still enabling sufficient gas collection and diffusion for analysis.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the volume of gas diffusion space is increased to improve gas diffusion, then the gas concentration decreases, affecting analysis accuracy

Engineering Contradiction:
Improvevolume of gas diffusion spaceVSAvoidgas concentration
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The gas diffusion unit incorporates a movable plate that can adjust the volume of the diffusion chamber dynamically. This allows the diffusion space to be optimized for different sampling needs - sufficiently large to enable effective gas diffusion from the extraction chamber, but controllable to maintain appropriate gas concentration levels for accurate analysis in the sampling chamber.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If fixed volume gas flow paths are used, then system complexity is reduced, but gas concentration cannot be optimized for analysis

Engineering Contradiction:
Improvegas flow path structureVSAvoidgas concentration optimization
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system employs movable plates in both the extraction unit and diffusion unit that can be controlled to adjust chamber volumes. This dynamic adjustment capability allows optimization of gas concentration for analysis while maintaining relatively simple structural designs using basic mechanical components like movable plates and seals, rather than complex fixed-volume systems.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables accurate and optimized sampling of gases inside secondary batteries by controlling gas diffusion and concentration, improving the precision of gas analysis.

Implementation Method 1

a gas diffusion unit having a gas diffusion space configured to receive and diffuse the extracted gas from the gas extraction unit

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP4685452A1Gas collection device
Publication Date: 2026.01.28 LG ENERGY SOLUTION LTD
  • EP4685452A1 patent drawingFigure 1
  • EP4685452A1 patent drawingFigure 2
  • EP4685452A1 patent drawingFigure 3

AI summary

Disclosed is a gas collecting apparatus comprising: a gas extraction unit configured to extract gas from an analysis target battery; a gas diffusion unit having a gas diffusion space with a variable volume and configured to receive and diffuse the extracted gas from the gas extraction unit; a sampling unit having a gas sampling space configured to receive and sample the diffused gas from the gas diffusion unit; and a control unit configured to control the gas diffusion unit to adjust a volume of the gas diffusion space, wherein a volume of the gas sampling space is fixed.