Battery Packaging Hydrogen Sulfide Elimination

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Solution Overview

Problem

Existing battery systems face challenges in efficiently eliminating hydrogen sulfide gas generated by sulfur-based materials without reducing the volume energy density or complicating the production process, and struggle to control the exhaust path effectively.

Innovation Solution

A battery design featuring an outer packaging with a communicating port, a hydrogen sulfide eliminator, and an exhausting unit, where the eliminator is integrated into the packaging rather than within the battery cells, allowing for efficient hydrogen sulfide removal without increasing the battery's thickness or volume, and enabling controlled exhaust path design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hydrogen sulfide eliminator is integrated into the outer packaging rather than within battery cells, then hydrogen sulfide elimination efficiency is improved and volume energy density is maintained, but the complexity of the packaging structure increases

Engineering Contradiction:
Improvehydrogen sulfide elimination efficiencyVSAvoidpackaging structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hydrogen sulfide eliminator is merged with the outer packaging structure, combining the packaging function with the gas elimination function into a single integrated system, thereby improving elimination efficiency without adding separate components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The outer packaging is designed to serve multiple functions: protecting the battery cells and enabling hydrogen sulfide elimination through the integrated eliminator, thus achieving multi-functionality without increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the communicating port is designed with integrated exhaust management, then hydrogen sulfide exhaust path control is improved, but the packaging design complexity increases

Engineering Contradiction:
Improveexhaust path controlVSAvoidpackaging design complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The exhaust management function is extracted and integrated into the communicating port design, allowing targeted control of hydrogen sulfide exhaust paths through a dedicated structure rather than requiring complex external systems

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of adding complex external exhaust control systems, the patent inverts the approach by integrating exhaust management directly into the communicating port, simplifying the overall system while maintaining effective control

Inventive Principle:
Principle #13The other way round (Inversion)

3Quantity of substance

If the hydrogen sulfide eliminator is placed outside the battery cells, then the battery volume energy density is maintained, but the exhaust path management becomes more complex

Engineering Contradiction:
Improvevolume energy densityVSAvoidexhaust path management complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The eliminator is merged with the outer packaging and communicating port structures, combining multiple functions into integrated components that maintain compact design while enabling effective exhaust path management

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design efficiently eliminates hydrogen sulfide, maintains high volume energy density, simplifies the production process, and allows for targeted exhaust path management, preventing hydrogen sulfide dispersal and ensuring effective detoxification without increasing the battery's internal complexity.

Implementation Method 1

the periphery of the battery cell is covered with a material that traps and detoxifies the hydrogen sulfide gas

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a material that traps and detoxifies the hydrogen sulfide gas

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11011786B2Battery and battery system
Publication Date: 2021.05.18 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11011786B2 patent drawing
  • US11011786B2 patent drawing
  • US11011786B2 patent drawing

AI summary

A battery includes an outer packaging and a power generating element that contains a sulfur-based material and is included in the outer packaging and disposed in the inside of the outer packaging. The outer packaging includes a communicating port, a hydrogen sulfide eliminator, and an exhausting unit. The communicating port communicates between the inside and the outside of the outer packaging. The hydrogen sulfide eliminator and the exhausting unit are disposed in the communicating port. The exhausting unit introduces hydrogen sulfide generated caused by the sulfur-based material to the communicating port. The hydrogen sulfide eliminator eliminates the hydrogen sulfide introduced by the exhausting unit to the communicating port.