Battery Harvesting Circuit for Mixed-Chemistry Voltage Boosting

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Solution Overview

Problem

Existing battery harvesting devices are limited to recovering energy from a single source voltage or battery type, restricting their use and ability to recharge batteries of different types.

Innovation Solution

A method involving connecting standardized batteries in parallel, sensing and comparing voltages, modulating the output with a PWM signal, and using a flyback DC-DC boost to maintain a nominal voltage, allowing the system to harvest power from multiple battery types and recharge them efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single source voltage or battery type is used in battery harvesting devices, then the device complexity is reduced, but the adaptability and versatility of the device is limited

Engineering Contradiction:
Improveability to recharge batteries of different typesVSAvoidcomplexity of voltage sensing and battery management system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery harvesting device is designed to accept multiple standardized battery types (AA, AAA, C, D, 9V) and perform the same harvesting function for each, making the device universal rather than specialized for a single battery type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts operating parameters based on the detected battery type and voltage level, allowing the same hardware to operate efficiently across different battery chemistries and voltage ranges

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple standardized batteries are connected in parallel with voltage sensing and comparison, then the adaptability to handle various battery types is improved, but the device complexity increases due to additional sensing and control circuitry

Engineering Contradiction:
Improveability to harvest power from multiple battery typesVSAvoidcomplexity of voltage sensing, comparison, and PWM control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery array is divided into separate bay groups (first bay with AA/AAA receptacles, second bay with C/D receptacles, third bay with 9V receptacle), allowing independent management and sensing of each segment while maintaining overall system coordination

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system continuously monitors battery voltages, compares them against target voltages, and adjusts PWM duty cycles accordingly to optimize charging current distribution and maintain voltage balance across all batteries

Inventive Principle:
Principle #23Feedback

Solution Approach 3:

The system dynamically determines optimal target voltages and PWM duty cycles based on real-time battery state assessments, allowing adaptive control that responds to changing battery conditions rather than using fixed parameters

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If voltage sensing and PWM modulation are used to maintain nominal voltage output, then the power output stability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvestability of nominal voltage outputVSAvoidprecision of voltage sensing and PWM control
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The system uses its own output voltage as a reference for sensing and comparison, allowing it to self-regulate and maintain stability without requiring external precision voltage references or calibration

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the recovery and recharge of power from various battery types at a nominal voltage, expanding the system's usability and efficiency in powering devices.

Implementation Method 1

inputting the modulated output into a flyback DC-DC boost

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

modulating the output with a PWM signal, the PWM signal having a duty cycle

Methodology Applied
Scientific EffectPulse width modulation: Phase Modulation

Data Source

PatentUS11996718B2Battery harvesting device and method
Publication Date: 2024.05.28 9609385 CANADA INC
  • US11996718B2 patent drawing
  • US11996718B2 patent drawing
  • US11996718B2 patent drawing

AI summary

A battery harvesting device and methods are disclosed for powering a load with a plurality of standardised batteries of different battery chemistries, each of the standardised batteries having a battery output voltage lower than a nominal voltage. The harvester comprises a power bus for attachment to the load, at least one receptacle arranged into each of a plurality of clusters, each receptacle configured for receiving one of the standardised batteries, each cluster further comprising electronics comprising an input connected to the receptacle and an output connected to the power bus, and a DC-DC boost circuitry for raising a battery output voltage of a connected one of the standardised batteries, and a processor for controlling the electronics such that each of the outputs connected the power bus is maintained at the nominal voltage.