Battery Health Determination via Electrochemical Impedance Spectroscopy

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Solution Overview

Problem

Batteries degrade over charging and discharging cycles, leading to reduced power storage capacity, voltage output, and increased self-discharge rates due to oxidized particles adhering to anode and cathode surfaces, which affects internal resistance and electrolyte quantity.

Innovation Solution

Electrochemical impedance spectroscopy (EIS) is employed to assess battery conditions by applying test waveforms of varying voltage and current, measuring responses, and comparing them to databases to determine impedance and identify subcomponent failures or suitable charging conditions, with power electronics compensating for ripples and using energy storage devices to extend test waveform frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If EIS testing is performed to accurately determine battery health and charging suitability, then measurement precision is improved, but device complexity increases due to the need for specialized testing apparatus and databases

Engineering Contradiction:
Improvebattery health determination accuracyVSAvoidtesting system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The EIS testing system is integrated into the existing battery charging infrastructure, allowing the charging device to perform multiple functions: normal charging operation and impedance spectroscopy testing. The power electronics that normally regulate charging current are repurposed to apply test waveforms and measure impedance responses, eliminating the need for separate dedicated testing equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery management system performs self-diagnosis by conducting EIS tests on its own battery using its existing power electronics and control circuits. The system autonomously applies test waveforms, measures responses, compares results against stored impedance profiles in the database, and makes charging decisions without requiring external testing equipment or manual intervention.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If test waveforms with higher frequencies are used to improve measurement precision, then measurement precision is improved, but loss of energy increases due to ripple generation

Engineering Contradiction:
Improveimpedance measurement accuracyVSAvoidenergy lost to ripples
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

An intermediary filtering mechanism is introduced in the form of low-pass filters within the power electronics to attenuate the high-frequency ripple components generated during EIS testing. These filters allow the useful impedance measurement signals to pass through while blocking the harmful high-frequency ripples that would otherwise be lost as energy and interfere with normal battery operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If continuous monitoring is performed to improve reliability, then reliability is improved, but use of energy increases due to continuous power consumption of monitoring systems

Engineering Contradiction:
Improvebattery condition monitoring reliabilityVSAvoidenergy consumption of monitoring system
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Instead of continuous monitoring, the system performs EIS impedance measurements at periodic intervals during battery charging. The impedance spectrum is measured at multiple frequencies, and the results are compared against stored profiles to detect changes in battery condition. This periodic measurement approach provides reliable monitoring while consuming minimal energy compared to continuous real-time monitoring.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

EIS testing enables accurate determination of battery health and charging suitability, improving battery performance, efficiency, and longevity by preventing overcharging and optimizing charging practices based on real-time conditions.

Implementation Method 1

electrochemical impedance spectroscopy (EIS) may be used to determine conditions of the internal components of a battery or interfaces between connections inside a battery

Methodology Applied
Scientific EffectElectrochemical impedance spectroscopy: Electrical Impedance Tomography

Data Source

PatentUS11502340B2Battery analysis via electrochemical impedance spectroscopy apparatus (EISA) measurements
Publication Date: 2022.11.15 BLOOM ENERGY CORP
  • US11502340B2 patent drawing
  • US11502340B2 patent drawing
  • US11502340B2 patent drawing

AI summary

Electrochemical impedance spectroscopy (EIS) may be used to measure the internal components of a battery or interfaces between connections inside a battery in order to determine a state of one or more subcomponents of the battery. In various embodiments, EIS testing of the battery may be conducted using various test waveforms, such as test waveforms with different voltages, currents, and/or frequencies, to identify and/or predict battery subcomponent and/or interface failures. In various embodiments, EIS testing of the battery may be used to determine when battery conditions are suitable for charging.