Battery Health Characterization Using Normalized Pulse Measurements

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Solution Overview

Problem

Conventional systems for characterizing the health of rechargeable batteries are less accurate due to reliance on theoretical models that do not account for operational conditions or variances between batteries, leading to inadequate determination of state-of-charge and state-of-health.

Innovation Solution

A system and method that utilize empirical data by passing current pulses across the battery, measuring operational parameters, and applying standardized relationship data sets and baseline normalization coefficients to calculate the state-of-charge and state-of-health, accounting for variances and operational conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional theoretical models are used to characterize battery health, then the system complexity is reduced, but the measurement precision and reliability of state-of-charge and state-of-health determination deteriorate

Engineering Contradiction:
Improvestate-of-charge determination accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms by continuously monitoring battery operational parameters (voltage, current, temperature) and using these measurements to update and refine the state-of-charge and state-of-health calculations. The system compares actual measurements with expected values from the standardized relationship data set, allowing dynamic adjustment and improvement of accuracy over time, thereby resolving the contradiction between measurement precision and system complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the approach from using fixed theoretical models to using empirically derived standardized relationship data sets that capture actual battery behavior under various conditions. By storing pre-characterized relationships between operational parameters and battery state in lookup tables, the system achieves high measurement precision without requiring complex real-time calculations, thus resolving the contradiction between accuracy and computational complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If theoretical models are used for battery health characterization, then the ease of operation is improved, but the reliability of battery health assessment deteriorates due to inability to account for operational conditions and battery variances

Engineering Contradiction:
Improvebattery health assessment reliabilityVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent performs preliminary characterization of battery behavior under various operational conditions before actual use, storing the results in standardized relationship data sets. These pre-computed relationships account for different temperatures, charge rates, and battery aging states, allowing the system to reliably assess battery health during operation without requiring complex real-time modeling, thus resolving the contradiction between reliability and ease of operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system accounts for operational conditions and battery-to-battery variances by using empirically derived parameters from actual battery testing rather than theoretical assumptions. The standardized relationship data sets incorporate real-world variations in battery behavior, enabling reliable health assessment across different operating conditions while maintaining operational simplicity through lookup-based calculations.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If empirical data and normalization procedures are implemented, then the measurement precision and reliability of battery characterization are improved, but the device complexity and time required for baseline characterization increase

Engineering Contradiction:
Improvebattery parameter measurement accuracyVSAvoidbaseline characterization time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs comprehensive baseline characterization and normalization coefficient calculation during the manufacturing or initial setup phase, storing these results for reuse. By completing the time-consuming empirical measurements and data normalization in advance, the system achieves high measurement precision during actual battery operation without incurring time delays during critical charging or monitoring operations, thus resolving the contradiction between measurement precision and time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adapts by using pre-computed normalization coefficients specific to each battery's baseline characteristics. Once the initial characterization is complete, the system efficiently applies these coefficients to subsequent measurements, maintaining high precision while minimizing processing time. The system can also update normalization coefficients periodically without requiring full re-characterization, balancing accuracy with time efficiency.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9157968B1System and method for characterizing the health of a rechargeable battery
Publication Date: 2015.10.13 SECURAPLANE TECHNOLOGIES INC
  • US9157968B1 patent drawing
  • US9157968B1 patent drawing
  • US9157968B1 patent drawing

AI summary

A method for characterizing the health of a rechargeable battery includes measuring initial condition parameters of a rechargeable battery prior to the battery being placed into service. A baseline normalization of the initial condition parameters is performed using a standardized relationship data set for a norm battery to generate baseline normalization coefficients to normalize the initial condition parameters to the norm battery. Run-time condition parameters of the battery are measured after the battery is in service as part of a continuous built in test system. The run-time condition parameters are normalized using the standardized relationship data set for the norm battery and the baseline normalization coefficients to generate normalized run-time condition parameters for the battery. The normalized run-time condition parameters are then compared to the standardized relationship data set for the norm battery to calculate a state-of-charge and state-of-health for the battery as the run-time condition.