Battery Unit Heat Dissipation Layout for Thermal Runaway Suppression

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Solution Overview

Problem

Power storage devices in electrified vehicles experience temperature variations and thermal runaway due to localized heat generation in storage battery units, which existing heat dissipating plates fail to adequately address by only transferring heat between adjacent units, leading to uneven temperature distribution.

Innovation Solution

A power storage device configuration with a heat dissipating material that includes a first portion between adjacent storage battery units and a second portion that transfers heat to a wider range of units, effectively distributing heat generated in one unit to multiple adjacent units, thereby suppressing local temperature rises and reducing thermal runaway.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat dissipating plate is provided between adjacent storage battery units, then heat is discharged from the storage battery units, but local temperature rise is not suppressed and temperature variation among units increases

Engineering Contradiction:
Improvetemperature variationVSAvoidthermal runaway risk
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat dissipating material is divided into multiple portions (first portion between adjacent units, second portion extending to other units) to create separate heat transmission pathways. This segmentation allows heat to be distributed to multiple target units simultaneously, preventing localized heat accumulation and reducing temperature variations among storage battery units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipating material extends in multiple spatial directions beyond the conventional single-direction heat dissipation. By adding the second portion that transmits heat to other storage battery units beyond adjacent ones, the system transitions from one-dimensional heat transfer to multi-dimensional heat distribution, thereby suppressing local temperature rises more effectively.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If heat is transmitted only to adjacent storage battery units, then heat dissipation is simple, but temperature distribution remains uneven and thermal runaway risk persists

Engineering Contradiction:
Improvethermal runaway suppressionVSAvoidheat dissipating material structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat dissipating material performs multiple functions: the first portion dissipates heat between adjacent storage battery units, while the second portion extends heat transmission to other non-adjacent units. This multi-functional design allows a single component to address both local and distributed heat management needs, improving reliability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heat dissipating material acts as an intermediary that facilitates heat transfer between storage battery units. By introducing this intermediate heat transmission medium with extended portions, heat is redistributed more uniformly across the battery pack, preventing thermal runaway while maintaining structural simplicity through a single integrated component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces temperature variations among storage battery units, minimizing the risk of thermal runaway by uniformly distributing heat across a wider range of units, as demonstrated by a reduction in maximum temperature from 200°C to 150°C or less.

Implementation Method 1

a first portion disposed between the first storage battery unit and the second storage battery unit, and a second portion that transmits heat between the first storage battery unit and another one of the storage battery units than the second storage battery unit

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS20240055691A1Power storage device
Publication Date: 2024.02.15 TOYOTA JIDOSHA KK
  • US20240055691A1 patent drawing
  • US20240055691A1 patent drawing

AI summary

The power storage device includes a plurality of storage battery units stacked in a predetermined direction, and a heat dissipating material for dissipating heat generated in the storage battery unit. The plurality of storage battery units includes a storage battery unit and a storage battery unit disposed at a position adjacent to the storage battery unit along a predetermined direction. The heat dissipating material includes a first flat plate portion disposed between the storage battery unit and the storage battery unit, and a second flat plate portion that transmits heat between the storage battery unit and a storage battery unit different from the storage battery unit and the storage battery unit.