Battery Thermal Regulation via Heat Pipe and Segmented Heating

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Solution Overview

Problem

Existing battery temperature regulation systems face inefficiencies in heating and cooling batteries, leading to heat loss, uneven temperature distribution, and potential cell failure due to air-based heat transfer methods, and temperature differences caused by heating devices.

Innovation Solution

A battery temperature regulation system utilizing a thermally conductive member, such as a heat pipe, connected to the battery and a heating device, with a fin for efficient heat dissipation, and a warm air supplying device to enhance heating and cooling efficiency, while minimizing heat transfer losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If air is used as heat transfer medium to cool or heat battery, then battery temperature can be regulated, but heat transfer efficiency decreases and peripheral members are heated or cooled causing energy loss

Engineering Contradiction:
Improveheat lossVSAvoidheating efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent introduces a thermally conductive member as an intermediary between the heating/cooling device and the battery. This mediator directly contacts the battery to transfer heat efficiently while being thermally insulated from peripheral members, thus preventing energy loss to surrounding components while maintaining effective battery temperature regulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If air is blown towards battery for temperature regulation, then battery can be heated or cooled, but temperature distribution becomes uneven causing load concentration on specific cells

Engineering Contradiction:
Improvetemperature uniformityVSAvoidcell failure risk
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by having the thermally conductive member contact multiple battery cells simultaneously at different locations. This ensures that heat is distributed uniformly across all contacted cells rather than concentrating on specific areas, preventing load concentration and potential cell failure while achieving even temperature distribution.

Inventive Principle:
Principle #3Local quality

3Temperature

If heater is used to heat battery, then battery temperature can be maintained in cold conditions, but temperature difference occurs between portions near and far from heater

Engineering Contradiction:
Improvetemperature distributionVSAvoidheating efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent segments the heating function by placing multiple heating devices at different locations on the battery rather than using a single heater. This segmentation allows heat to be applied at multiple points simultaneously, eliminating temperature differences between near and far portions while improving overall heating efficiency and reducing energy loss.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves uniform and efficient heating and cooling of batteries, reducing power consumption and temperature differences between cells, thereby preventing potential failures and improving overall battery performance.

Implementation Method 1

a thermally conductive member that is thermally connected to the battery and a heating device that heats the battery via the thermally conductive member

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

A battery temperature regulation system utilizing a thermally conductive member, such as a heat pipe, connected to the battery

Methodology Applied
Scientific EffectHeat pipe effect: Heat Pipe

Implementation Method 3

a fin for efficient heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

a fin for efficient heat dissipation

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 5

a warm air supplying device to enhance heating and cooling efficiency

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9653762B2Battery temperature regulation system and battery temperature regulation unit
Publication Date: 2017.05.16 FURUKAWA ELECTRIC CO LTD
  • US9653762B2 patent drawing
  • US9653762B2 patent drawing
  • US9653762B2 patent drawing

AI summary

Provided are a battery temperature regulation system capable of efficiently heating and/or cooling a battery, and a battery temperature regulation unit suitable for use in the battery temperature regulation system. The battery temperature regulation system 10 is provided with a thermally conductive member (e.g., a heat pipe 11) thermally connected to a battery 1, a heating device (e.g., a heater 12) that heats the battery 1 via the thermally conductive member and/or a cooling device (e.g., an air conditioning apparatus) that cools the battery 1 via the thermally conductive member.