Battery Heat Exchange Plate Layout for Uniform Cell Temperature

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Solution Overview

Problem

Existing battery technologies face challenges in effectively managing heat distribution, leading to uneven heating and reduced temperature consistency among battery cells, which affects performance and lifespan.

Innovation Solution

A heat management assembly with a heat exchange plate and partition plates that connect heat exchange channels in series, using inlet and outlet partition plates to control the flow of a heat exchange medium, ensuring uniform temperature distribution and enhanced heat exchange efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If heat exchange channels are arranged in parallel without partition plates, then the structure is simple and manufacturing is easy, but the temperature consistency among battery cells deteriorates due to uneven heating

Engineering Contradiction:
Improveease of manufactureVSAvoidtemperature consistency
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The heat exchange plate is segmented by partition plates that divide the heat exchange channels into multiple independent series circuits. Each circuit is assigned to specific battery cells, ensuring that heat exchange medium flows sequentially through designated channels rather than distributing uniformly in parallel. This segmentation enables precise control over heat distribution paths, maintaining temperature consistency while preserving manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the heat exchange plate are given different functions through the partition plate configuration. The partition plates create localized heat exchange circuits that are optimized for specific battery cell groups. This local quality approach ensures that each region of the battery pack receives appropriate heat management, improving overall temperature consistency without requiring complete redesign of the entire heat exchange system.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If partition plates are added to connect heat exchange channels in series, then temperature consistency improves, but device complexity increases

Engineering Contradiction:
Improvetemperature consistencyVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The partition plates are designed as simple planar structures that segment the heat exchange plate into distinct regions. Rather than creating complex three-dimensional flow paths, the segmentation is achieved through straightforward plate insertions that guide the heat exchange medium in series through designated channels. This maintains relative structural simplicity while achieving the temperature consistency benefits of series connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition plates serve multiple functions simultaneously: they act as structural supports, flow path guides, and thermal isolation barriers. By combining these functions into a single component, the overall device complexity is minimized. The partition plates are integrated directly into the heat exchange plate structure, eliminating the need for separate mounting brackets or additional sealing mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If heat exchange medium flows through all channels in parallel, then heat exchange efficiency is high, but uneven heating occurs among battery cells

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidtemperature consistency
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The heat exchange system is segmented into multiple series circuits, each handling a specific group of battery cells. The heat exchange medium flows sequentially through channels within each circuit, ensuring that all cells in a given circuit receive comparable heat exposure. This segmentation maintains high heat exchange efficiency by keeping flow velocities adequate in each circuit while eliminating the uneven heating problem associated with parallel flow distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The series connection configuration ensures continuous heat exchange action along the entire flow path through each circuit. The heat exchange medium maintains steady flow through successive channels, providing continuous thermal interaction with battery cells along the flow path. This continuous action prevents the intermittent or uneven heating that can occur in parallel systems where flow distribution may be non-uniform.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves temperature consistency and heat exchange efficiency, mitigating uneven heating and prolonging battery life by ensuring uniform temperature distribution across battery cells.

Implementation Method 1

the heat exchange plate is formed with a plurality of heat exchange channels that are arranged in a first direction and allow a heat exchange medium to flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

improving the temperature consistency of the battery cells, and enhancing the heat exchange effect of a battery

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20260018702A1Heat management assembly, battery, and electrical apparatus
Publication Date: 2026.01.15 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20260018702A1 patent drawing
  • US20260018702A1 patent drawing
  • US20260018702A1 patent drawing

AI summary

A heat management assembly, a battery, and an electrical apparatus are disclosed. The heat management assembly has a liquid inlet and a liquid outlet and a heat exchange plate and a first partition plate. The heat exchange plate is formed with a plurality of heat exchange channels that are arranged in a first direction and allow a heat exchange medium to flow, the heat exchange channels extend in a second direction, and the first direction intersects with the second direction. The first partition plate is disposed at one end of the heat exchange plate in the second direction, and the first partition plate is to block a portion of the liquid inlet, so that at least part of the heat exchange channels are connected in series with one another, thereby mitigating uneven heating and improving the temperature consistency of the battery cells, and enhancing the heat exchange effect of the battery.