Battery Heating Element for Cold Temperature Management

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Solution Overview

Problem

Extreme cold temperatures adversely affect battery life and performance in mobile devices and electronic equipment, posing risks in critical situations where proper functioning is essential.

Innovation Solution

A battery heating system that includes a heating element adjacent to or integrated into the battery, activated and deactivated by a temperature sensor to maintain a desired temperature range, using a heat conductive element within a covering to distribute heat effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heating element is added to the battery system, then battery performance in cold temperatures is improved, but device complexity increases

Engineering Contradiction:
Improvebattery performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heating element is integrated directly into the battery structure, merging the heating function with the battery itself rather than adding a separate heating system. This reduces overall device complexity while maintaining the ability to heat the battery in cold temperatures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The battery serves dual functions: energy storage and self-heating. The heating element is designed to work with the battery's existing structure and power system, allowing the battery to perform multiple functions without requiring entirely separate systems for each capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If a heating element is integrated into the battery, then heat distribution is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat distributionVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The heating element is positioned specifically within the battery structure where it is most needed, with heat conductive material strategically placed to distribute heat from the heating element to the battery components. This localized approach improves heat distribution while avoiding the complexity of heating the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The battery incorporates heat conductive material as part of its composite structure, combining different materials with complementary properties (energy storage, heating, and heat conduction) into a single integrated unit that is manufactured as one system rather than assembled from separate components.

Inventive Principle:
Principle #40Composite materials

3Reliability

If temperature monitoring and heating activation are implemented, then battery protection is improved, but energy consumption increases

Engineering Contradiction:
Improvebattery protectionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system includes temperature monitoring that provides feedback to control the heating element. The heating is activated only when the temperature sensor detects cold conditions, and deactivated when the battery reaches an appropriate temperature. This feedback mechanism ensures battery protection while minimizing unnecessary energy consumption by heating only when required.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating element operates periodically rather than continuously, being activated only during cold temperature conditions and deactivated when warming is sufficient. This periodic operation reduces overall energy consumption compared to continuous heating while maintaining adequate battery protection.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prolongs battery life and ensures optimal performance in extreme temperatures, preventing damage and maintaining user safety in critical conditions.

Implementation Method 1

The heating element is configured to emit heat to the battery

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

the heating element includes a heat conductive element within a covering

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10446888B2Battery heating element
Publication Date: 2019.10.15 TUNDRA ELECTRONICS INC
  • US10446888B2 patent drawing
  • US10446888B2 patent drawing
  • US10446888B2 patent drawing

AI summary

A battery heating system for electronic devices includes a battery that powers an electronic device and a heating element adjacent to the battery. The heating element is configured to emit heat to the battery. The heating element is further configured to be activated by the electronic device. The heating element is further configured to be deactivated by the electronic device. The heating element includes a heat conductive element within a covering.