Battery Holder Beams Enhance Case Strength

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electronic apparatuses face challenges in reducing thickness while maintaining or increasing the strength of the case, as existing methods either focus on productivity or thinning the battery unit without considering the structural reinforcement needed for strength.

Innovation Solution

The design incorporates a battery holder with beams extending in the X and Y directions that fit into corresponding slits on the battery pack, enhancing the structural strength of the case and allowing for a thinner profile without increasing the thickness of the battery pack.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the case thickness is reduced to make the electronic apparatus thinner, then the portability is improved, but the strength of the case deteriorates

Engineering Contradiction:
Improvethickness of electronic apparatusVSAvoidstrength of case
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The patent introduces reinforcement beams that extend in the thickness direction (Z-direction) from the inner surface of the case toward the outer surface. This vertical dimensionality addition allows the case to maintain thinness in the primary direction while gaining structural strength through the thickness dimension, effectively resolving the contradiction between thinness and strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The case is segmented into multiple functional regions: thin portions for portability and reinforcement beam portions for strength. The reinforcement beams are positioned at specific locations (such as corners and edges) to provide targeted structural support without requiring the entire case to be thick, thus maintaining overall thinness while achieving necessary strength.

Inventive Principle:
Principle #1Segmentation

2Strength

If reinforcement structures are added to increase case strength, then the strength is improved, but the device complexity increases

Engineering Contradiction:
Improvestrength of caseVSAvoidstructural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The reinforcement beams are integrated directly into the case structure as an integral part of the housing, rather than being separate attached components. This merging approach provides necessary structural reinforcement while minimizing additional complexity, as the beams share the same material and manufacturing process as the case itself.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Reinforcement is applied locally only where structurally necessary (such as corners, edges, and areas subject to stress) rather than uniformly throughout the entire case. This localized approach increases strength at critical points without adding unnecessary complexity or material to the entire structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8748023B2Electronic apparatus and battery pack
Publication Date: 2014.06.10 DYNABOOK INC
  • US8748023B2 patent drawing
  • US8748023B2 patent drawing
  • US8748023B2 patent drawing

AI summary

An electronic apparatus comprises a battery pack that comprising a first battery cell and a second battery cell that are arranged in a first direction and store energy for enabling operation of electronic components; and a battery holder that houses the battery pack. The battery holder comprises a projecting part in a first face that configures the battery holder and covers the battery pack while the battery pack is provided with a slit that is fitted with the projecting part in a second face that is opposed to the first face. Furthermore, the first direction intersects a boundary direction extending between the first battery cell and the second battery cell, and the slit is formed to extend along the first direction in the second face.