Vehicle Battery Holding Member Integrating Heat Dissipation and Collision Protection

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Solution Overview

Problem

Existing vehicle battery configurations require additional reinforcement members to protect batteries from collisions, leading to increased component counts.

Innovation Solution

A vehicle battery configuration where a cell group with cylindrical cells is held by a heat dissipation plate, oriented with its axial direction perpendicular to the vehicle's height, and secured inside the edge of the holding member, which also serves as a shock absorber and heat dissipator, preventing electrolyte leakage and reducing temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reinforcement member is added to protect the battery from collision, then the battery protection is improved, but the number of components increases

Engineering Contradiction:
Improvebattery protectionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the holding member and reinforcement member into a single integrated structure. The holding member that secures the cylindrical cells also serves as the reinforcement member that protects the battery from collision, eliminating the need for separate protection components while maintaining both holding and protection functions

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding member is designed to perform multiple functions simultaneously: it holds the cylindrical cells in position, provides structural reinforcement to protect against collision, and facilitates heat dissipation. This multi-functional design resolves the contradiction by achieving battery protection without adding extra components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If cells are oriented with axial direction matching vehicle width, then space utilization is improved, but reinforcement members are required for collision protection

Engineering Contradiction:
Improvespace utilizationVSAvoidnumber of reinforcement members
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The holding member integrates both the cell holding function and the collision protection function into a single component structure, allowing efficient space utilization while eliminating the need for separate reinforcement members

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If a holding member is used to secure cells, then cell positioning is improved, but the number of components increases

Engineering Contradiction:
Improvecell positioningVSAvoidnumber of components
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The holding member is designed as a multi-functional component that simultaneously provides cell positioning, collision protection, and heat dissipation capabilities, thereby achieving stable cell positioning without increasing the overall number of components in the battery assembly

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively protects the battery from collisions while minimizing the number of components, maintaining battery life by preventing electrolyte escape and reducing temperature fluctuations, thus simplifying the structure and reducing costs.

Implementation Method 1

the heat dissipation plate can be fixed to the battery case housing the battery, and the heat dissipation plate can be fixed to the battery case in contact with each other. According to the configuration of (6), the heat in the cell group is dissipated to the battery case through the heat dissipation plate.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the holding member may be a heat dissipation plate allowing heat exchange between the cells. According to the configuration of (3), variations in temperature between the cells can be reduced.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9276299B2Vehicle
Publication Date: 2016.03.01 TOYOTA JIDOSHA KK
  • US9276299B2 patent drawing
  • US9276299B2 patent drawing
  • US9276299B2 patent drawing

AI summary

A vehicle having a battery mounted thereon is provided. The battery includes a cell group having a plurality of cells, each of the cells including an electrolytic solution and a power-generating element within a case of cylindrical shape, and a holding member holding each of the cells in a diameter direction of the cell, wherein the cell group is placed in an area inside an edge of the holding member when viewed from a height direction of the vehicle. Each of the cells can be arranged to extend in the height direction of the vehicle. The holding member may be a heat dissipation plate allowing heat exchange between the cells.