Vehicle Battery Inlet Duct Grill for Cooling and Noise Blocking
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Solution Overview
Problem
Existing vehicle battery systems face challenges in preventing foreign materials and noise leakage while introducing air for cooling, which affects the reliability and quietness of electric or hybrid vehicles.
Innovation Solution
An inlet duct with a grill having multiple ribs forming a grid to cover the inlet hole, divided outlet paths, and partition barriers to direct airflow and block noise, ensuring air is introduced for cooling while preventing foreign materials and noise leakage without additional sound-absorbing materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the inlet duct is open toward the vehicle interior to introduce air for cooling the battery system, then the cooling efficiency is improved, but foreign materials can be introduced into the battery system and noise can leak into the vehicle interior
Solution Approach 1:
The patent employs a grill structure with multiple ribs forming a grid pattern at the inlet hole. This grid structure functions as a porous-like barrier that allows air to pass through for cooling while blocking foreign materials such as leaves and debris from entering the battery system. The gaps in the grid provide sufficient airflow passage while the rib structure physically obstructs larger particles.
Solution Approach 2:
The grill acts as an intermediary element positioned between the vehicle interior and the battery system inlet. It mediates the airflow by allowing beneficial air passage while blocking harmful foreign materials. The grill structure serves as a filtering intermediary that separates useful airflow from contaminants without significantly impeding the cooling function.
2Object-generated harmful factors
If additional sound-absorbing materials are added to block noise leakage, then noise reduction is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The grill structure performs multiple functions simultaneously: it serves as a protective cover against foreign materials, an airflow regulator for cooling, and a noise barrier. By making the grill multi-functional, the patent eliminates the need for separate sound-absorbing materials, thereby reducing device complexity and manufacturing cost while still achieving noise reduction.
Solution Approach 2:
The patent combines the noise-blocking function with the existing grill structure that is already present for foreign material protection and airflow control. By merging the noise reduction capability into the existing grill design, the patent avoids adding separate sound-absorbing components, thus simplifying the overall device structure and reducing material costs.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively blocks foreign materials and reduces noise leakage into the vehicle interior, enhancing the reliability and quietness of the battery system while reducing material costs.
Implementation Method 1
a battery system including a high voltage battery... and a cooling device cooling the BMA
Implementation Method 2
air of the vehicle interior is introduced to cool the battery system
Data Source
AI summary
An inlet duct for a vehicle battery system includes an inlet part having an inlet hole open toward a vehicle interior, outlet parts divided from the inlet part and having outlet holes so as to supply air introduced to the inlet hole to the battery system via two separated paths, and a grill provided in the inlet part by having multiple ribs forming a grid to cover the inlet hole.


