Solid-State Battery Interface Layers for Uniform Lithium Deposition

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Solution Overview

Problem

Lithium-ion batteries face issues with short circuits due to lithium deposition on the negative electrode during charging and discharging, which is exacerbated by the interface between the metallic negative electrode and solid electrolyte, leading to localized lithium precipitation and reduced effectiveness in preventing short circuits.

Innovation Solution

Incorporating a polymer electrolyte layer with lithium ion conductivity and an alloy-forming layer capable of forming lithium alloys, positioned between the negative electrode and the solid electrolyte, to facilitate uniform lithium deposition and reduce localized reactions, thereby suppressing short circuits. The alloy-forming layer interferes with lithium nucleation, and the polymer electrolyte layer enhances ion conductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metallic negative electrode and solid electrolyte interface is used, then lithium ion conductivity is maintained, but localized lithium precipitation occurs leading to short circuits

Engineering Contradiction:
Improveshort circuit preventionVSAvoidlocalized lithium precipitation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A polymer electrolyte layer is introduced as an intermediary between the metallic negative electrode and the solid electrolyte. This intermediate layer modifies the interface properties, preventing direct contact between the electrode and solid electrolyte that causes localized lithium precipitation, while still allowing lithium ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrolyte system is transformed from a single solid electrolyte material into a composite structure consisting of a polymer electrolyte layer combined with a solid electrolyte layer. This composite structure combines the benefits of both materials: the polymer layer provides uniform lithium deposition, while the solid electrolyte maintains high ion conductivity.

Inventive Principle:
Principle #40Composite materials

2Productivity

If lithium ions move between electrodes during charging and discharging, then battery operation is enabled, but lithium deposition on the negative electrode causes short circuits

Engineering Contradiction:
Improvecharging and discharging capabilityVSAvoidshort circuit prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The polymer electrolyte layer acts as a mediator that facilitates uniform lithium ion deposition during charging while preventing the formation of dendritic structures that cause short circuits. This allows the battery to operate reliably through repeated charging and discharging cycles.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration effectively increases the no-short-circuit current density and reduces localized lithium deposition, improving the battery's ability to prevent short circuits and maintain stability during repeated charging and discharging, while also enhancing electrochemical stability and ion transport.

Implementation Method 1

a polymer electrolyte layer having lithium ion conductivity. The polymer electrolyte layer has lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

an alloy-forming layer capable of forming a lithium alloy

Methodology Applied
Scientific EffectAlloy formation: Absorption (physical)

Implementation Method 3

An electricity storage device is known to be charged and discharged by lithium ions moving between a positive electrode and a negative electrode

Methodology Applied
Scientific EffectIon transport: Conduction (electrical)

Data Source

PatentUS20240372159A1Electricity storage device
Publication Date: 2024.11.07 DENSO CORP
  • US20240372159A1 patent drawing
  • US20240372159A1 patent drawing
  • US20240372159A1 patent drawing

AI summary

An electricity storage device includes a negative electrode, a positive electrode, a polymer electrolyte layer provided between the negative electrode and the positive electrode, an alloy-forming layer capable of forming a lithium alloy, and a polymer electrolyte layer having lithium ion conductivity. The polymer electrolyte layer has lithium ion conductivity. The polymer electrolyte layer and the alloy-forming layer are formed at least on a side of the negative electrode of the electrolyte layer. The alloy-forming layer is located closer to the electrolyte layer. The polymer electrolyte layer is located closer to the negative electrode.