Replaceable Battery Case Lid Lock Feedback During EV Swaps

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Solution Overview

Problem

Existing battery electric vehicles face issues with battery pack handling due to locked doors preventing loading and unloading, leading to operational difficulties when the door is locked inappropriately during battery replacement.

Innovation Solution

Incorporating a lock device that locks the battery case lid when not openable and a notification device to inform operators of the locked state, allowing appropriate measures such as waiting or requesting repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the open and close door is locked so as not to be openable when battery packs are supposed to be unloaded and loaded, then the battery packs are unable to be unloaded and loaded, but the battery packs are protected and contact is avoided

Engineering Contradiction:
Improvebattery protectionVSAvoidbattery replacement operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The notification device provides feedback to the operator about the locked state of the door, enabling the operator to understand why the door cannot be opened and take appropriate actions such as waiting for unlocking or requesting repair, thus resolving the contradiction between protection and operability

Inventive Principle:
Principle #23Feedback

2Reliability

If the open and close door is locked to protect battery packs, then contact with battery packs is avoided, but operators cannot take appropriate measures when locking occurs during battery replacement

Engineering Contradiction:
Improvebattery protectionVSAvoidlocked state information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The notification device provides feedback information about the locked state to the operator, eliminating the information loss and enabling the operator to make informed decisions about whether to wait for automatic unlocking or request repair services

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250282226A1Electrified vehicle
Publication Date: 2025.09.11 TOYOTA JIDOSHA KK
  • US20250282226A1 patent drawing
  • US20250282226A1 patent drawing
  • US20250282226A1 patent drawing

AI summary

The disclosed electrified vehicle includes at least one replaceable battery, an electric motor that exchanges electric power with the battery, a battery case, a lock device, and a notification device, wherein the battery case includes a case body having an opening into which the battery is inserted and removed, and a lid that opens and closes the opening of the case body, and the lock device locks the lid of the battery case in such a manner that the lid is not openable, and the notification device notifies that the lid is locked when the lid is locked by the lock device so as not to be openable in response to a request from electrified vehicle.